1000 MPa grade low-carbon martensite press hardening steels (PHS) are widely used in energy-absorbing domains of automotive parts, such as the bottom of a B-pillar. To prevent oxide scale formation during hot forming, this PHS is often required to be protected by an additional Al–Si coating. In addition, although the low carbon martensitic microstructure grants it excellent bending toughness, the ductility tends to be limited. In this study, a novel 1000 MPa grade ultrafine-grained (UFG) martensite–ferrite (F–M) dual-phase (DP) PHS with superior oxidation resistance was designed using tailored additions of Cr, Mn, and Si, and refining the initial microstructure. Only 0.55 ± 0.18 μm thick oxide film is formed in the designed steel during austenitizing heating and stamping, which is significantly lower than the 24.6 ± 3.1 μm thick oxide film formed in conventional 1000 MPa grade low-carbon martensite PHS under the identical condition. The superior oxidation resistance of designed steel can be attributed to the rapid formation of the protective Si-rich, Cr-rich, and Mn-rich oxide layers during annealing. Moreover, due to the presence of ferrite and ultrafine microstructure, the designed steel also shows a significant improvement in ductility from 8.5% to 16.8% without sacrificing strength and bending toughness compared with conventional 1000 MPa grade low-carbon martensite PHS.

Generally, the addition of Chromium (Cr) into the dual-phase (DP) steels can suppress bainitic transformation. In this work, the continuous hot-dip galvanization of DP980 steel is thermally simulated with various Cr contents of 0/0.3/0.6 wt.%, and the effect of Cr on bainitic transformation and properties of steels is studied. The results indicate that the bainitic transformation is obviously inhibited. The fraction of bainite decreases with the increasing Cr content. The incubation time is prolonged in the 0.6Cr steel with a slower bainitic transformation rate. Compared to that of 0 and 0.3Cr steels, the 0.6Cr steel exhibits a high tensile strength of 1033 MPa and uniform elongation of 9.1% due to the rapid strain-hardening rate. As a result, the mechanical properties of 0.6Cr steel satisfy the requirements of hot-dip galvanized DP980 steel.