Deep learning–based fabric defect detection methods have been widely investigated to improve production efficiency and product quality. Although deep learning–based methods have proved to be powerful tools for classification and segmentation, some key issues remain to be addressed when applied to real applications. Firstly, the actual fabric production conditions of factories necessitate higher real-time performance of methods. Moreover, fabric defects as abnormal samples are very rare compared with normal samples, which results in data imbalance. It makes model training based on deep learning challenging. To solve these problems, an extremely efficient convolutional neural network, Mobile-Unet, is proposed to achieve the end-to-end defect segmentation. The median frequency balancing loss function is used to overcome the challenge of sample imbalance. Additionally, Mobile-Unet introduces depth-wise separable convolution, which dramatically reduces the complexity cost and model size of the network. It comprises two parts: encoder and decoder. The MobileNetV2 feature extractor is used as the encoder, and then five deconvolution layers are added as the decoder. Finally, the softmax layer is used to generate the segmentation mask. The performance of the proposed model has been evaluated by public fabric datasets and self-built fabric datasets. In comparison with other methods, the experimental results demonstrate that segmentation accuracy and detection speed in the proposed method achieve state-of-the-art performance.
Fabric defect detection plays an essential role in the textile production process, which was widely applied in the textile industry. For fabric defect detection, many algorithms have been proposed. However, lots of important problems, such as the accuracy of detection, the computational complexity of the algorithm, and data imbalance, still needed to be addressed for application in industrial production. In this article, we propose an efficient convolutional neural network for defect segmentation and detection. The design of this framework significantly alleviates the manual annotation cost of the data set; it only needs few defect samples combined with standard samples to learn the potential feature of defects and obtain the location of defects with high accuracy. The network is divided into two parts: segmentation and decision. First, the fabric data set without training is utilized as the input of the segmentation network. Then, the output of the segmentation network is applied as the raw materials for training the decision network. Finally, a well-trained network is used to obtain the location of defects with high accuracy. The proposed method only demands almost 50 defect samples to get accurate segmentation results and can achieve the requirement of real-time detection with a speed of 25 frames per second (FPS). The experimental results based on a public data set and three self-made fabric data sets show that the proposed method significantly outperforms eight state-of-the-art methods in terms of accuracy and robustness.
1 January 2020 in Journal of Engineered Fibers and Fabrics
To improve the detection rate of defect and the fabric product quality, a higher real-time performance fabric defect detection method based on the improved YOLOv3 model is proposed. There are two key steps: first, on the basis of YOLOv3, the dimension clustering of target frames is carried out by combining the fabric defect size and k-means algorithm to determine the number and size of prior frames. Second, the low-level features are combined with the high-level information, and the YOLO detection layer is added on to the feature maps of different sizes, so that it can be better applied to the defect detection of the gray cloth and the lattice fabric. The error detection rate of the improved network model is less than 5% for both gray cloth and checked cloth. Experimental results show that the proposed method can detect and mark fabric defects more effectively than YOLOv3, and effectively reduce the error detection rate.
Interest point detection is one of the most fundamental and critical problems in computer vision and image processing. In this paper, we carry out a comprehensive review on image feature information (IFI) extraction techniques for interest point detection. To systematically introduce how the existing interest point detection methods extract IFI from an input image, we propose a taxonomy of the IFI extraction techniques for interest point detection. According to this taxonomy, we discuss different types of IFI extraction techniques for interest point detection. Furthermore, we identify the main unresolved issues related to the existing IFI extraction techniques for interest point detection and any interest point detection methods that have not been discussed before. The existing popular datasets and evaluation standards are provided and the performances for fifteen state-of-the-art approaches are evaluated and discussed. Moreover, future research directions on IFI extraction techniques for interest point detection are elaborated.