Cr coatings with a thickness of about 19 μm were synthesized on Zr-4 cladding using plasma-enhanced arc ion plating. A Zr-Cr micro-diffusion layer was formed via Cr ion cleaning before deposition to enhance the interface bonding strength. Cr coatings exhibit an obvious columnar crystal structure with an average grain size of 1.26 μm using SEM (scanning electron microscopy) and EBSD (electron backscatter diffraction) with a small amount of nanoscale pores on the surface. A long-term aqueous test at 420 ± 3 °C, 10.3 ± 0.7 MPa and isothermal oxidation tests at 900~1300 °C in air were conducted to evaluate the Cr-coated Zr-4 cladding. All the results showed that the Cr coatings had a significant protective effect to the Zr-4 alloy. However, the corrosion deterioration mechanism is different. A gradual thinning of the Cr coating was observed in a long-term aqueous test, but a cyclic corrosion mechanism of void initiation–propagation–cracking at the oxide film interface is the main corrosion characteristic of the Cr coating in isothermal oxidation. Different corrosion models are constructed to explain the corrosion mechanism.
A carbon–aluminum composite layer was prepared on the surface of pure titanium by double glow plasma carburizing, magnetron sputtering aluminizing, and vacuum-diffusional annealing treatment. The microstructure, phase composition, and properties of the composite layer obtained at different annealing temperatures were investigated by scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and the ball-on-disc wear method. Results showed that the layer contained a mixture of TiAl3, Ti2Al5, and TiC phases at 650 °C for 6 h, which can significantly enhance the hardness and wear resistance of pure titanium. The layer exhibited a higher hardness of around 1231 HV0.1, a lower friction coefficient of 0.33, and lower wear volumes of 0.018 mm3 than those of the titanium substrate.