Electroencephalography (EEG) captures minute electrical signals emanating from the brain. These signals are vulnerable to interference from external noise and dynamic artifacts; hence, accurately recording such signals is challenging. Although dry electrodes are convenient, their signals are of limited quality; consequently, wet electrodes are predominantly used in EEG. Therefore, developing dry electrodes for accurately and stably recording EEG signals is crucial. In this study, we developed flexible dry electrodes using polydimethylsiloxane (PDMS)/carbon-nanotube (CNT) composites with isotropically wrinkled surfaces that effectively combine the advantages of wet and dry electrodes. Adjusting the PDMS crosslinker ratio led to good adhesion, resulting in a highly adhesive CNT/PDMS composite with a low Young’s modulus that exhibited excellent electrical and mechanical properties owing to its ability to conformally contact skin. The isotropically wrinkled surface also effectively controls dynamic artifacts during EEG signal detection and ensures accurate signal analysis. The results of this study demonstrate that dry electrodes based on flexible CNT/PDMS composites and corrugated structures can outperform wet electrodes. The introduction of such electrodes is expected to enable the accurate analysis and monitoring of EEG signals in various scenarios, including clinical trials.

The growing demand for efficient thermal management in power electronics and high-density optoelectronic systems necessitates thermal interface materials (TIMs) with high through-plane thermal conductivity and minimal anisotropy. However, conventional polymer composites filled with platelet-type fillers such as hexagonal boron nitride (h-BN) suffer from strong directional thermal transport and interfacial resistance, limiting their practical effectiveness. To address this limitation, we present a hybrid filler strategy wherein h-BN and silicon carbide (SiC) nanoparticles interact via hydroxylated surfaces, forming a three-dimensional thermally conductive network. The resulting BN–SiC composite exhibits enhanced through-plane thermal conductivity (1.61 W/mK at 70 vol%) and lower anisotropy ratios (<2.0 at 30 vol%), all while maintaining mechanical integrity and processability. These results demonstrate that chemical bonding at the filler interface can reduce interfacial thermal resistance and extend thermal conduction paths three-dimensionally, providing insights into interface-based heat transfer mechanisms. This strategy presents a scalable and practical approach for next-generation thermal management solutions in electronic packaging and high-power device platforms.

Polymers mixed with conductive fillers hold significant potential for use in stretchable and wearable sensor devices. Enhancing the piezoresistive effect and mechanical stability is critical for these devices. To explore the changes in the electrical resistance under high strains, typically unachievable in single-layer composites, bi-layer structures were fabricated from carbon nanotubes (CNTs) and EcoFlex composites to see unobservable strain regions. Spherical types of non-conductive fillers composed of polystyrene and conductive filler, coated with Ni and Au on non-conductive fillers, were used as secondary fillers to improve the piezoresistive sensitivity of composites, and their respective impact on the conductive network was compared. The electrical and mechanical properties were examined in the static state to understand the impact of these secondary fillers. The changes in the electrical resistance under 100% and 300% tensile strain, and their dependence on the inherent electrical properties of the secondary fillers, were also investigated. Single-layer CNT composites proved incapable of withstanding 300% strain, whereas the bi-layer structures proved resilient. By implementing cyclic stretching tests, contrary to non-conductive fillers, reduced piezoresistive influence of the conductive secondary filler under extreme strain conditions could be observed.

Gallium-based liquid metals remain in a liquid state at room temperature and exhibit excellent electrical and thermal conductivities, low viscosity, and low toxicity, making them ideal for creating highly stretchable and conductive composites suitable for flexible electronic devices. Despite these benefits, conventional single-layer liquid metal composites face challenges, such as liquid metal leakage during deformation (e.g., stretching or bending) and limited elongation due to incomplete integration of the liquid metal within the elastomer matrix. To address these limitations, we introduced a bilayer structure into liquid metal composites, comprising a lower polydimethylsiloxane (PDMS) layer and an upper PDMS-liquid metal mixed layer. In the mixed layer, the liquid metal precipitates, forming a conductive network spanning both layers. This bilayer composite structure demonstrated significantly improved stretchability and elongation compared to pure PDMS or single-layer composites. Additionally, by adjusting the size and content of the liquid metal particles, we optimized the composite’s mechanical and electrical properties. Under optimal conditions, spherical liquid metal particles deform into elliptical shapes under tensile stress, increasing conductive pathways and reducing electrical resistance. The combined effects of the bilayer structure and particle shape deformation enhanced the composite’s stretchability and elongation, supporting its potential for flexible electronics applications.

Carbon-based polymer composites are widely used in wearable devices due to their exceptional electrical conductivity and flexibility. However, their temperature-dependent resistance variations pose significant challenges to device safety and performance. A negative temperature coefficient (NTC) can lead to overcurrent risks, while a positive temperature coefficient (PTC) compromises accuracy. In this study, we present a novel hybrid composite combining carbon nanotubes (CNTs) with NTC properties and carbon black (CB) with PTC properties to achieve a near-zero temperature coefficient of resistance (TCR) at an optimal ratio. This innovation enhances the safety and reliability of carbon-based polymer composites for wearable heating applications. Furthermore, a thermochromic pigment layer is integrated into the hybrid composite, enabling visual temperature indication across three distinct zones. This bilayer structure not only addresses the TCR challenge but also provides real-time, user-friendly temperature monitoring. The resulting composite demonstrates consistent performance and high precision under diverse heating conditions, making it ideal for wearable thermotherapy pads. This study highlights a significant advancement in developing multifunctional, temperature-responsive materials, offering a promising solution for safer and more controllable wearable devices.

The transition metal dichalcogenide (TMDC) NbSe₂ is a highly conductive and superconducting material with great potential for next-generation electronic and optoelectronic devices. However, its bulk form suffers from reduced charge density and conductivity due to interlayer van der Waals interactions. To address this, we exfoliated NbSe₂ into nanosheets using lithium-ion intercalation and utilized them as diaphragms in acoustic transducers. Conventional electromagnetic and electrostatic mechanisms have limitations in sound pressure level (SPL) performance at high and low frequencies, respectively. To overcome this, we developed a hybrid force mechanism combining the strengths of both approaches. The NbSe₂ nanosheets were successfully prepared and analyzed, and the NbSe₂-based hybrid acoustic transducer (N-HAT) demonstrated significantly improved SPL performance across a wide frequency range. This study offers a novel approach for designing high-performance acoustic devices by harnessing the unique properties of NbSe₂.