Recently, polyvinyl chloride (PVC) has emerged as one of the most widely used polymers on the planet due to its versatile mechanical properties and chemical resistance. Suspension polymerization is the most employed method for its production, owing to its ability to control polymer characteristics and cost-effectiveness. However, issues such as water and energy consumption and management in the process have sparked interest in researching the performance and sustainability of the process. In this study, an approach for the technical evaluation of the PVC production process by suspension is proposed, using 11 indicators related to Water, Energy and Product (WEP), based on technical parameters and process simulation for the diagnosis of the process, framed under sustainability criteria. The simulation included the purification and drying stages of the polymer, along with a monomer recirculation stage. The properties of PVC obtained through the process simulation were over 90% accurate when compared to the literature. The technical analysis found that the process has high performance in the handling of vinyl chloride monomer (VCM) and PVC, with a production yield of 99% and an index of reused unconverted material of 99%. On the other hand, there are opportunities for improvement in the process, related to water usage management, since the indicator of wastewater production was 80% and the fractional water consumption was 1.8 m³/t. Regarding energy use, the process exhibits high consumption and an energy-specific intensity of 4682 MJ/t of PVC, but it has a low overall cost due to the use of natural gas in some stages of the process.

In this work, a safety assessment was carried out for the suspension polymerization method, known for the lack of studies about its sustainable performance and long history of chemical accidents. Therefore, a safety analysis was conducted using the inherent safety methodology to assess and determine the inherent risks of the poly(vinyl chloride) (PVC) suspension production process using computer-aided process engineering (CAPE). The indicators were calculated using data from safety databases and the specialized literature, considering downstream stages like vinyl chloride monomer (VCM) recovery, PVC purification and PVC drying. The obtained indicators revealed that the process has a negative performance regarding inherent safety, with a total inherent safety index of 30. The chemical inherent safety index had a value of 19, with the main chemical risk of the process being presented by the vinyl chloride monomer (with a value of 11), along with the risk of the exothermic reactions. The process safety index had a value of 15, highlighting the inventory as the primary concern of the process (with a value of 5), followed by the presence of unsafe equipment such as furnaces, burners, and dryers. The safety structure index had a score of 3, categorizing the process as probably risky, with the reaction and purification stages being more susceptible to accidents. Lastly, it is recommended to reduce the size of the process inventory and to substitute out unsafe process units.

The new demands for sustainable operation in the chemical industry due to increasing environmental regulations and agreements have generated the need to adapt existing processes to more intelligent production. The plastics sector is in a complex position due to its contribution to economic development and the climate crisis. Therefore, environmental assessment has become an important tool due to the benefits it provides by quantifying the environmental performance of processes, allowing it to balance operational and environmental needs. Polyvinyl chloride (PVC) is one of the most globally used polymers thanks to its resistance, flexibility, and cost-effectiveness. The polymer is synthetized by suspension polymerization, which is characterized by high productivity and controllability. However, it presents problems associated with intensive energy consumption and the emission of toxic substances and greenhouse gases. Therefore, an environmental assessment of the suspension PVC production process was performed using the waste reduction algorithm (WAR). The potential environmental impact (PEI) was quantified using the generation rate and the output velocity for four cases and three different fuels. It was found that the process transforms raw materials with high impacts, such as VCM, into substances with lower PEI, such as PVC. However, the process has a high generation of PEI due to the effects of energy consumption (−2860, −2410, 3020, and 3410 for cases 1–4, respectively). The evaluation of the toxicological impacts shows that the ATP category is the only one that presents a positive generation value (75 PEI/day); the product contributes to the formation and emission of impacts. The atmospheric categories showed that the energy consumption of the process is the most critical aspect with a contribution of 91% of the total impacts emitted. The AP and GWP categories presented the highest values. It was determined that the most suitable fuel is natural gas; it has lower impacts than liquid and solid fuels (coal). Additionally, it can be concluded that the PVC production process by suspension is environmentally acceptable compared to the polyethylene or polypropylene processes, with output impacts 228 and 2561 times lower, respectively.

Polyvinyl chloride (PVC) is one of the most widely used polymers due to its physical properties and versatility. Water consumption of the suspension method is a critical issue that hinders competitiveness. In that case, this study implements water integration through direct recycling, with the aim of minimizing both freshwater consumption and wastewater generation. The source–sink diagram was used to generate the recycled water network, and the integrated process was simulated using software. From simulation data, the water–energy–product (WEP) analysis method was used to assess the process performance, and sustainability indicators for water, energy, and product were evaluated. Fractional water consumption and wastewater production ratio indicators increased to 51.1% and 55.0%, compared to 41% and 54% in the non-integrated process, showing improved water efficiency and cost reduction. The unreacted material reuse index reached 100%, while the production yield was 99.8%, due to effective recycling of unreacted VCM. The use of natural gas and energy integration led to optimal performance in TCE, NGCI, and EECI indicators. However, the ESI indicator was high (3.59 MJ/t) due to energy demands from thermal control equipment for water recirculation.

In recent years, the consumption of avocado, both fresh and processed, has experienced a significant worldwide increase due to its recognized nutritional value and beneficial health effects. However, this industrial processing generates a substantial amount of underutilized byproducts, primarily the peel and seed, leading to significant environmental and economic challenges. Fortunately, these residues are rich in bioactive phytochemicals, making their recovery an excellent opportunity to enhance the sustainability and profitability of the modern avocado industry. This bibliometric analysis utilizes data from the Scopus platform to explore the comprehensive utilization of avocado waste. By employing a biorefinery approach and computational tools, the study aims to identify and extract value-added compounds with potential applications in the food, pharmaceutical, chemical, and cosmetic industries. The results highlight that the most relevant research topics are currently focused on sustainable and comprehensive biotransformation of avocado byproducts. Additionally, there is a growing emphasis on methods for extracting valuable products, characterizing their properties, and identifying potentially exploitable active compounds. Furthermore, research is increasingly exploring the environmental and economic factors associated with new research advancements, such as emerging environmental regulations, certifications, substitutes, and technological applications. One key gap identified in recent research advancements is the lack of a sustainable diagnostic framework for avocado utilization processes in a cascade system (multiple high-value consumer products and by-products such as bioplastic). This suggests a crucial area for future research efforts.

PVC has become an indispensable material worldwide. However, its production method (suspension) presents significant sustainability challenges, such as negative environmental impacts and high operational costs due to energy consumption. For this reason, a combined analysis was conducted involving energy integration using Aspen Energy Analyzer™ V14 software and a technical process analysis. This methodology aims to reduce industrial utility consumption and assess the sustainability performance of this alternative. The integration through pinch analysis revealed that it is possible to reduce the energy consumption of the process by 29% in heating utilities and 6% in cooling utilities. The minimum utility requirements were 21 GJ/h for heating (down from 29 GJ/h) and 131 GJ/h for cooling (down from 139 GJ/h). This reduction resulted in approximately a 41% decrease in utility costs. Additionally, the reduction in burner energy consumption led to lower greenhouse gas emissions, with a decreased natural gas consumption of approximately 279 m³. However, only two streams could be integrated due to technical process limitations; therefore, it is recommended to explore integrations with complex operations such as reactors and phase-change processes. In addition to this, the WEP technical evaluation yielded promising results showing a decrease in the specific energy intensity by 3219.506 MJ/t (being 4681.8 MJ/t), which represents an economic saving in industrial services (energy purposes) of approximately USD 886.000 per year, satisfying the optimization of the process despite the limitations when integrating it energetically. Finally, a more in-depth analysis should be conducted to further integrate other streams of the process to reduce utilities consumption.