Steel slag is a solid waste product generated during the carbonation stage of steelmaking. It has high levels of heavy metals and substantial amounts of free calcium and magnesium oxide, making it unsuitable for use as a cement material. Furthermore, the disposal of steel slag in landfills requires many resources and can seriously contaminate the surrounding environment. One method of reducing its negative environmental impact is carbonation, which involves reacting steel slag with carbon dioxide to form stable minerals. However, many parameters influence the carbonation efficiency of steelmaking slag, including temperature, time, particle size, pressure, CO2 concentration, liquid-to-solid ratio, moisture content, humidity, additives, etc. To this end, this paper comprehensively reviews the most important steel slag carbonation-influencing factors. Moreover, it compares the characteristics from two perspectives based on their causes and effects on carbonation. Finally, this article reviews earlier studies to identify the factors that affect steel slag carbonation and the potential of carbonated steel slag as a sustainable construction material. Based on previous research, it systematically examines all the elements for future work that need to be improved.
Ultra-high-performance concrete (UHPC) is known for its outstanding strength and durability but is often limited by the high cost of traditional materials, like cement, fine aggregates, and silica fume. This review examines the use of industrial by-products—specifically, iron tailings, steel slag, and desulfurization gypsum—as sustainable alternatives in UHPC mix design. These materials serve as supplementary cementitious components and fine aggregates, helping reduce environmental impacts and production costs. This study highlights the synergistic hydration mechanisms between Portland cement and waste-based materials, leading to improved microstructure and long-term strength. The role of steel fibers in enhancing crack resistance is also discussed. Challenges related to workability, cost, and lack of standardization are addressed, along with opportunities for innovative mix designs, low-carbon binders, and 3D printing. Overall, this paper underscores the potential of industrial by-products to advance sustainable, high-performance UHPC solutions.
Semi-dry desulfurization ash (SDA) is generated in rapidly increasing quantities and remains underutilised, despite its high CaO content, which makes it a promising candidate for CO2 storage via carbonation curing. However, the carbonation behaviour and consolidation mechanism of standalone SDA compacts are not yet well understood. In this study, SDA compacts were prepared at water-to-solid (w/s) ratios of 1.5:10 and 1.83:10 and subjected to carbonation curing for 0–24 h under controlled CO2 conditions. Compressive strength, CO2 uptake, and microstructural evolution were assessed using XRD, TG–DTG, FTIR, and SEM. CO2 uptake increased with curing time and reached approximately 20% after 24 h, whereas compressive strength exhibited a non-linear response, peaking at 8.67 MPa after 6 h at w/s = 1.5:10 and declining thereafter. Phase and microstructural analyses indicate that strength development is governed by the transformation of Ca(OH)2 to CaCO3 polymorphs, with early densification followed by increased porosity as calcite coarsens. Sulphur-bearing phases (e.g., CaSO3·0.5H2O) remain largely inert under the tested conditions. These findings demonstrate that carbonation curing can significantly enhance CO2 fixation in SDA and generate low-strength construction materials while also highlighting the need to optimise mix design and curing parameters to mitigate strength loss at extended curing times.