This study presents a novel polyurethane-activated carbon composite (PACC) as an effective and sustainable adsorbent for treating lead-ion-contaminated waters. The PACC was characterized using Scanning Electron Microscopy with Energy Dispersive X-ray (SEM-EDX), Fourier Transform Infrared Spectroscopy (FTIR), Brunauer, Emmett, and Teller (BET) surface area analyzer, X-ray Diffraction (XRD), and Thermogravimetric Analyzer (TGA) to evaluate its physicochemical and thermal properties. Furthermore, the PACC was employed in an experimental column adsorption setup to investigate its adsorption performance and to develop a dynamic method suitable for industrial implementation. Parameters such as bed height (50, 100, 150 mm), flow rate (4, 6, 8 mL min⁻¹), pH (2, 4, 6), and initial metal-ion concentrations (10, 50, 100 mg L⁻¹) were examined. The experimental data exhibited strong agreement with the Thomas and Yoon–Nelson models (R² ≥ 0.96), indicating efficient adsorption mechanisms. Remarkably, the used adsorbent has the potential for facile regeneration without substantial loss in capacity. The PACC demonstrated excellent adsorption performance for lead ions in aqueous solutions in a fixed-bed column system. Thus, the novel PACC material holds the potential for scalable application in industrial settings to address water pollution challenges, especially in regions with uncontrolled effluent discharge.

In this research, a new method of treating wastewater is introduced using a highly recyclable and sustainable material derived from coconut oil. This material aims to address the issues commonly faced by conventional sorbents, such as limited performance and costly production. These challenges impede a sorbent material from unlocking its full utility in treating wastewater. An exceptional sorbent material was synthesized by incorporating coconut shell-based activated carbon (AC) into a coconut oil-based polyurethane matrix to produce an activated carbon-infused polyurethane (ACIP). The effective adsorption was elucidated by the synergistic interaction between the ACIP material and methylene blue (MB) through electrostatic attraction, π-π interactions, and hydrogen bonding. To provide an exhaustive analysis of the ACIP material, several analytical techniques were employed, including Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) analysis, X-ray diffraction (XRD) analysis, and thermogravimetric analysis (TGA). A detailed assessment using a fixed-bed column setup investigated its adsorption behavior by encompassing various factors such as inlet concentration, adsorbent bed height, feed flow rate, and solution pH. Results revealed that the ACIP composite exhibited a maximum adsorption capacity of 28.25 mg g⁻¹. Empirical evidence with a high correlation coefficient (R² > 0.93) obtained from the Thomas and Yoon–Nelson model suggests the suitability of the composite material to operate efficiently under these diverse circumstances. Notably, after five consecutive adsorption–desorption cycles, ACIP demonstrated its remarkable reusability by maintaining 86% of its regeneration efficiency. Given its outstanding performance and potential for scalability, this innovative ACIP composite presents a more sustainable approach to addressing wastewater issues within industrial environments.

This study presents a novel polyurethane-activated carbon composite (PACC) as an effective and sustainable adsorbent for treating lead-ion-contaminated waters. The PACC was characterized using SEM-EDX, FTIR, BET, XRD, and TGA to evaluate its physicochemical and thermal properties. Furthermore, the PACC was employed in an experimental column adsorption setup to investigate its adsorption performance and to develop a dynamic method suitable for industrial implementation. Parameters such as bed height (50, 100, 150 mm), flow rate (4, 6, 8 mL min-1), pH (2, 4, 6), and initial metal ion concentrations (10, 50, 100 mg L-1) were examined. The experimental data exhibited strong agreement with the Thomas and Yoon-Nelson models (R2 ≥ 0.96), indicating efficient adsorption mechanisms. Remarkably, the depleted adsorbent has the potential for facile regeneration without substantial loss in capacity. The PACC demonstrated excellent adsorption performance for lead ions in aqueous solutions in a fixed-bed column system. Thus, the novel PACC material holds potential for scalable application in industrial settings to address water pollution challenges, especially in regions with uncontrolled effluent discharge.