Recently, there has been remarkable progress in the development of smart textiles, especially knitted strain sensors, to achieve reliable sensor signals. Stable and reliable electro-mechanical properties of sensors are essential for using textile-based sensors in medical applications. However, the challenges associated with significant hysteresis and low gauge factor (GF) values remain for using strain sensors for motion capture. To evaluate these issues, a comprehensive investigation of the cyclic electro-mechanical properties of weft-knitted strain sensors was conducted in the present study to develop a drift-free elastic strain sensor with a robust sensor signal for motion capture for medical devices. Several variables are considered in the study, including the variation of the basic knit pattern, the incorporation of the electrically conductive yarn, and the size of the strain sensor. The effectiveness and feasibility of the developed knitted strain sensors are demonstrated through an experimental evaluation, by determining the gauge factor, its nonlinearity, hysteresis, and drift. The developed knitted piezoresistive strain sensors have a GF of 2.4, a calculated drift of 50%, 12.5% hysteresis, and 0.3% nonlinearity in parts.

Functional electrical stimulation (FES) aims to improve the gait pattern in cases of weak foot dorsiflexion (foot lifter weakness) and, therefore, increase the liveability of people suffering from chronic diseases of the central nervous system, e.g., multiple sclerosis. One important component of FES is the detection of the knee angle in order to enable the situational triggering of dorsiflexion in the right gait phase by electrical impulses. This paper presents an alternative approach to sensors for motion capture in the form of weft-knitted strain sensors. The use of textile-based strain sensors instead of conventional strain gauges offers the major advantage of direct integration during the knitting process and therefore a very discreet integration into garments. This in turn contributes to the fact that the FES system can be implemented in the form of functional leggings that are suitable for inconspicuous daily use without disturbing the wearer unnecessarily. Different designs of the weft-knitted strain sensor and the influence on its measurement behavior were investigated. The designs differed in terms of the integration direction of the sensor (wale- or course-wise) and the width of the sensor (number of loops) in a weft-knitted textile structure.

Recently, there has been remarkable progress in the development of smart textiles, especially knitted strain sensors, to achieve reliable sensor signals. Stable and reliable electro-mechanical properties of sensors are essential for using textile-based sensors in medical applications. How-ever, challenges associated with significant hysteresis and low gauge factor (GF) values remain for using strain sensors for motion capture. To evaluate these issues, a comprehensive investiga-tion of the cyclic electro-mechanical properties of weft-knitted strain sensors was conducted in the present study to develop a drift-free elastic strain sensor with a robust sensor signal for mo-tion capture for medical devices. Several variables were considered in the study, including the variation of the basic knit pattern, the incorporation of the electrically conductive yarn, and the size of the strain sensor. The effectiveness and feasibility of the developed knitted strain sensors are demonstrated through experimental evaluation, by determining the gauge factor, its non-linearity, hysteresis and drift. The developed knitted piezoresistive strain sensors have a GF of 2.4, a calculated drift of 50 %, 12,5 % hysteresis, and 0.3 % nonlinearity in parts.

A therapeutic glove, which enables medical non-professionals to perform physiotherapeutic gripping and holding movements on patients, would significantly improve the healthcare situation in physiotherapy. The glove aims to detect the orthogonal pressure load and provide feedback to the user. The use of textile materials for the glove assures comfort and a good fit for the user. This, in turn, implies a textile realization of the sensor system in order to manufacture both the glove and the sensor system in as few process steps as possible, using only one textile manufacturing technique. The flat knitting technology is an obvious choice here. The aim of the study is to develop a textile capacitive pressure sensor that can be integrated into the fingertips of a glove using flat knitting technology and to evaluate its sensor properties with regard to transmission behavior, hysteresis and drift. It was shown that the proposed method of a flat knitting sensor fabrication is suitable for producing both the sensors and the glove in one single process step. In addition, the implementation of an entire glove with integrated pressure sensors, including the necessary electrical connection of the sensor electrodes via knitted conductive paths in three fingers, was successfully demonstrated.