As the primary method of obtaining metallic copper resources from copper ore, pyrometallurgical smelting usually produces a large amount of copper slag, which has good physical properties and contains many valuable metals. Therefore, how to fully recycle and utilize it has become a research direction that has received much attention in recent years. To better understand the ‘artificial’ ore of copper slag, this article reviews the copper smelting process, the sources and properties of copper slag, and its resource potential. It introduces the method of recovering valuable metals from copper slag, including pyrometallurgical impoverishment, hydrometallurgical recovery, mineral processing methods, etc. Furthermore, it lists some applications of copper slag in the field of materials, primarily in cement, concrete aggregates, and glass-ceramic materials. Finally, based on the sustainable development background, copper slag’s efficient recycling is prospected. However, scalable, eco-friendly recovery technologies remain limited and warrant further research.
In this study, chemical leaching, XRD, SEM, and XPS analyses were conducted to investigate the dissolution and passivation mechanisms of chalcopyrite under pressurized oxidative conditions in water. The chemical leaching results showed that the chalcopyrite could be dissolved by pressurized leaching without any acid addition, i.e., in an O2–H2O system, and the copper leaching rate reached 96.4% under the optimal conditions of 180 °C, 1.5 MPa, 900 rpm, and 90 min. The XRD, SEM, and XPS data suggested that a large proportion of the chalcopyrite dissolved in solution via the mineral phase transformation of CuFeS2→Cu2+ and CuFeS2→CuS→Cu2+, i.e., some of the chalcopyrite directly leached into solution as Cu2+, and some of it was first converted to CuS and then to Cu2+. The primary passivation layers during the chalcopyrite pressurized water leaching were hematite, pyrite, and covellite; however, none of them covered the un-leached mineral surface or inhibited chalcopyrite dissolution, as long as the agitation speed and leaching time were maintained over 700 rpm and 60 min, respectively. Finally, a model of chalcopyrite’s dissolution and passivation mechanism during pressurized water leaching was proposed.