With the expansion of electronics in recent decades, it is notorious to observe that embedded systems are increasingly necessary to improve people’s quality of life and to facilitate the diagnosis of systems in general, ranging from pacemakers to control systems. The increased use of electronic components for technological support, such as telemetry systems, electronic injection, and automotive diagnostic scanners, enhances the perspective of data analysis through an embedded system aimed at vehicular systems. Thus, this work aims to design and implement an embedded data acquisition system for the analysis of vehicle vertical dynamics. The methodology for this study was structured into several stages: mathematical modeling of a motorcycle’s mass-spring-damper system, coding for the Arduino microcontroller, computational data analysis supported by MATLAB software version 9.6, electronic prototyping of the embedded system, implementation on the vehicle, and the analysis of motorcycle vertical dynamics parameters. In addition, a mathematical modeling of the mass-spring-damper system was performed using the state-space method. The system was implemented on the Arduino microcontroller platform, enabling real-time data transfer from a motorcycle. The experimental results have successfully validated the proposed data acquisition system.
Additive Manufacturing is a manufacturing process that consists of obtaining a three-dimensional object from the deposition of material layer by layer, unlike conventional subtractive manufacturing methods. Wire Arc Additive Manufacturing stands out for its high productivity among the Additive Manufacturing technologies for manufacturing metal parts. On the other hand, the excessive heat input promotes increased residual stress levels and the occurrence of defects, such as pores, voids, a lack of fusion, and delamination. These defects result in abnormalities during the process, such as disturbances in electrical responses. Therefore, process monitoring and the detection of defects and failures in manufactured items are of fundamental importance to ensure product quality and certify the high productivity characteristic of this process. Thus, this work aimed to characterize the effects of different contaminations on the electric arc behavior of the Wire Arc Additive Manufacturing process and the occurrence of microscopic defects in thin walls manufactured by this process. To investigate the presence of defects in the metal preforms, experimental conditions were used to promote the appearance of defects, such as the insertion of contaminants. To accomplish the electric arc behavior analysis, voltage and current temporal data were represented through histograms and cyclograms, and the arc stability was assessed based on the Vilarinho index for a short circuit. Effectively, the introduction of contaminants caused electric arc disturbances that led to the appearance of manufacturing defects, such as inclusions and porosities, observed through metallographic characterization. The results confirm that the introduction of contaminations could be identified early in the Wire Arc Additive Manufacturing process through electric arc data analysis.
Several welding processes, or their variations, are used for the deposition of material on a surface, aiming at the recovery of worn parts or for the formation of a coating with special characteristics [1 1 Modenesi PJ, Marques PV, Belo DBS. Introdução à metalurgia da soldagem. 1st ed. Belo Horizonte: UFMG; 2012. ]. The combination of carbon steel adopted as substrate for the coated stainless steel is suitable for various applications that require high mechanical strength combined with good corrosion resistance, especially in the petroleum, petrochemical, shipbuilding and pressure vessel industries [2 2 Di Schino A, Testani C. Corrosion behavior and mechanical properties of AISI 316 stainless steel clad Q235 plate. Metals. 2020;10(4):1-14. http://dx.doi.org/10.3390/met10040552. http://dx.doi.org/10.3390/met10040552... ].
13 March 2025 in The International Journal of Advanced Manufacturing Technology
The current article elucidates a study centered on the development of an anemometer leveraging an inertial sensor for wind speed measurement in the northeast region of Brazil, focusing on renewable energy generation. The study encompassed a series of experiments aimed at calibrating the anemometer, analyzing the noise generated by the inertial sensor, and scrutinizing the data acquired during wind speed measurement. The calibration process unfolded in three stages: initial noise analysis, subsequent inertial data analysis, and the derivation of calibration curves. The first two stages involved experiments conducted at an average sampling rate of 10 Hz. Simultaneously, the third stage incorporated data collected over a 1 h duration while maintaining the same sampling rate. The outcomes underscore the suitability of the anemometer based on an inertial sensor for wind energy systems and diverse applications. While the wind readings from the prototype exhibit considerable fluctuations, a three-length moving average filter is applied to the prototype’s output to mitigate these fluctuations. The calibration surface was established using observational data, and the resultant surface is detailed. Data analysis assumes paramount significance in wind speed measurement, and the K-NN algorithm demonstrated superior efficacy in estimating the correspondence between measured and control data.