Soft robotic hands with monolithic structure have shown great potential to be used as prostheses due to their advantages to yield light weight and compact designs as well as its ease of manufacture. However, existing soft prosthetic hands design were often not geared towards addressing some of the practical requirements highlighted in prosthetics research. The gap between the existing designs and the practical requirements significantly hampers the potential to transfer these designs to real-world applications. This work addressed these requirements with the consideration of the trade-off between practicality and performance. These requirements were achieved through exploiting the monolithic 3D printing of soft materials which incorporates membrane enclosed flexure joints in the finger designs, synergy-based thumb motion and cable-driven actuation system in the proposed hand prosthesis. Our systematic design (tentatively named X-Limb) achieves a weight of 253gr, three grasps types (with capability of individual finger movement), power-grip force of 21.5N, finger flexion speed of 1.3sec, a minimum grasping cycles of 45,000 (while maintaining its original functionality) and a bill of material cost of 200 USD (excluding quick disconnect wrist but without factoring in the cost reduction through mass production). A standard Activities Measure for Upper-Limb Amputees benchmark test was carried out to evaluate the capability of X-Limb in performing grasping task required for activities of daily living. The results show that all the practical design requirements are satisfied, and the proposed soft prosthetic hand is able to perform all the real-world grasping tasks of the benchmark tests, showing great potential in improving life quality of individuals with upper limb loss.
In this work, we present a systematic review on non-invasive HMIs employing hybrid wearable sensor modalities for recognition of upper limb intentions. Different combinations of the sensors are investigated. As sEMG is dominant in the applications of externally powered prosthetic hands, it is involved in most hybrid sensor combinations. The combined use of sEMG and IMU is most studied in the literature as IMU is easy to be integrated. Though limited, the investigation on other hybrid modalities has been drawing more and more research attention and efforts, especially those with FMG and NIRS. For all the reported hybrid sensors, it is verified that this strategy can enrich the information of user intention and help the pattern recognition and/or intensity regulation of robotic hand/arm prosthesis. Though it is the trend, the development of these hybrid-sensor-based HMIs are still at the preliminary stage. More dedicated sensor fusion models and system architectures as well as new hybrid features and algorithms need to be developed to make the best use of each sensing modality’s strength to achieve robust and stable user intention recognition, which is essential for the progress and user acceptance of upper limb prosthesis.
15 July 2020 in IEEE/ASME Transactions on Mechatronics
This paper presents a directly 3D printed soft monolithic robotic finger with embedded soft pneumatic sensing chambers (PSC) as position and touch sensors. The monolithic finger was fabricated using a low-cost and open-source fused deposition modeling (FDM) 3D printer that employs an off-the-shelf soft and flexible commercially available thermoplastic polyurethane (TPU). A single soft hinge with an embedded PSC was optimized using finite element modeling (FEM) and a hyperelastic material model to obtain a linear relationship between the internal change in the volume of its PSC and the corresponding input mechanical modality, to minimize its bending stiffness and to maximize its internal volume. The soft hinges with embedded PSCs have several advantages, such as fast response to very small changes in their internal volume (~0.0026ml/°), linearity, negligible hysteresis, repeatability, reliability, long lifetime and low power consumption. Also, the flexion of the soft robotic finger was predicted using a geometric model for use in real-time control. The real-time position and pressure/force control of the soft robotic finger were achieved using feedback signals from the soft hinges and the touch PSC embedded in the tip of the finger. This study contributes to the development of seamlessly embedding optimized sensing elements in the monolithic topology of a soft robotic system and controlling the robotic system using the feedback data provided by the sensing elements to validate their performance.
2 March 2022 in IEEE Transactions on Neural Systems and Rehabilitation Engineering
In this study, a three-dimensional (3D) printed soft robotic hand with embedded soft sensors, intended for prosthetic applications is designed and developed to efficiently operate with new-generation myoelectric control systems, e.g., pattern recognition control and simultaneous proportional control. The mechanical structure of the whole hand (‘ACES-V2’) is fabricated as a monolithic structure using a low-cost and open-source 3D printer. It minimizes the post-processing required for the addition of the embedded sensors in the hand. These are significant benefits for the robotic hand that features low cost, low weight (313 grams), and anthropomorphic appearance. With the soft position sensors added to the fingers, the fingers’ positions can be monitored to avoid self-collision of the hand. Besides, it allows a robotic prosthetic hand to eliminate the conventional way of returning to the neutral full open position when switching from one type of gesture to another. This makes the transition between the hand gestures much faster, more efficient, and more intuitive as well. Further, initial contact detection of each finger is achieved for the preshaping of multi-finger grasps, e.g., tripod grip and power grasps, to improve the stability and quality of the grasps. Combinations of different gestures allow the hand to perform multi-stage grasps to seize and carry multiple objects simultaneously. It can potentially augment the hand’s dexterity and grasping diversity. Providing direct transition between the hand gestures and improved grasping quality and diversity are the primary contributions of this study.
10 January 2019 in IEEE Robotics and Automation Letters
The thumb of a natural hand or a prosthetic hand plays a significant role in realizing a hand's grasping and manipulation activities. This requires that mechanical design of a prosthetic hand should allow its thumb to perform both abduction/adduction and flexion/extension in order to mimic a natural hand's grasping and manipulation abilities with a minimum number of actuators. In this work, we propose a novel monolithic soft robotic thumb for an anthropomorphic and transradial prosthetic hand. The thumb and the whole prosthetic hand were fabricated using a low cost 3D printing technique, with sizes comparable to those of real human ones but with much lighter weights. Based on the concepts of soft robotics and underactuation, the thumb shows significant mechanical compliance and performs well in power grasps, precision grasps and lateral grasps of different shaped and sized household objects. The soft thumb which has two modes of operation based on an innovative and compact mechanism, and one actuator only offers grasping versatility (capable of both abduction/adduction and flexion/extension). This novel thumb minimizes the number of actuators and reduces the corresponding requirement on space consumption (for housing its actuators) and power consumption, which are favorable features to develop low cost, low power and low weight prosthetic hands with intrinsic compliance.
23 October 2017 in IEEE/ASME Transactions on Mechatronics
In this paper, we present the 3-D analysis of the torque transmitted to a small permanent magnet that is embedded in a capsule robot to achieve targeted drug delivery. This analysis is carried out by using analytical models and experimental results for the magnetic field created by multiple arc-shaped permanent magnets (ASMs), and the torque imparted to a magnetic capsule robot that has an arbitrary position and orientation. Our experimental results, which are in agreement with the analytical results, show that the on-board drug release mechanism can be actuated at any position and with large inclinations of the capsule robot without having to make positional adjustments in the external magnetic system. We have established analytical expressions describing the relationship between the rotating magnetic field created by the ASMs and the transmitted torque. Such relationships are essential to establish real-time control strategies for the actuation of magnetically articulated devices such as drug delivery in capsule robots.