The surface of plant fibers was modified by silane coupling agents to prepare plant fiber/polylactic acid (PLA) composites, which can improve the dispersion, adhesion, and compatibility between the plant fibers and the PLA matrix. In this work, three silane coupling agents (KH550, KH560, and KH570) with different molecular structures were used to modify the surface of waste corrugated paper fibers (WFs), and dichloromethane was used as the solvent to prepare the WF/PLA composites. The effects of different silane coupling agents on the microstructure, mechanical properties, thermal decomposition, and crystallization properties of the composites were studied. The mechanical properties of the composites treated with 4 wt% KH560 were the best. Silane coupling agents can slightly improve the melting temperature of the composites, and WFs can promote the crystallization of PLA. The modification of WFs by silane coupling agents can increase the decomposition temperature of the WF/PLA composites. The content and type of silane coupling agent directly affected the mechanical properties of the WF/PLA composites. The interfacial compatibility between the WFs and PLA can be improved by using a silane coupling agent, which can further enhance the mechanical properties of WF/PLA composites. This provides a research basis for the further improvement of the performance of plant fiber/PLA composites.

Polyurethane (PU) is among the most universal polymers and has been extensively applied in many fields, such as construction, machinery, furniture, clothing, textile, packaging and biomedicine. Traditionally, as the main starting materials for PU, polyols deeply depend on petroleum stock. From the perspective of recycling and environmental friendliness, advanced PU synthesis, using diversified resources as feedstocks, aims to develop versatile products with excellent properties to achieve the transformation from a fossil fuel-driven energy economy to renewable and sustainable ones. This review focuses on the recent development in the synthesis and modification of PU by extracting value-added monomers for polyols from waste polymers and natural bio-based polymers, such as the recycled waste polymers: polyethylene terephthalate (PET), PU and polycarbonate (PC); the biomaterials: vegetable oil, lignin, cashew nut shell liquid and plant straw; and biomacromolecules: polysaccharides and protein. To design these advanced polyurethane formulations, it is essential to understand the structure–property relationships of PU from recycling polyols. In a word, this bottom-up path provides a material recycling approach to PU design for printing and packaging, as well as biomedical, building and wearable electronics applications.

Traditional polyurethanes have gained widespread application due to their excellent mechanical properties, wear resistance, and processability. However, these materials are susceptible to cracking or fracture under environmental stresses. In recent years, self-healing polyurethanes have garnered significant attention as a critical research field owing to their key capabilities, such as repairing physical damage, restoring mechanical strength, structural adaptability, and cost-effective manufacturing. This review systematically examines the healing mechanisms, structural characteristics, and performance metrics of self-healing polyurethanes, with in-depth analysis of their repair efficacy across various applications—particularly in flexible electronic devices. It demonstrates that self-healing polyurethanes overcome traditional failure modes in flexible electronics through self-repair-function integration mechanisms. Their stimuli-responsive healing behavior is driving the evolution of this field toward an intelligent regenerative electronics paradigm.

As a kind of biomass resource, waste office paper can be used as a carbon precursor to prepare carbon materials. In this work, carbon microspheres with regular shape, uniform particle size and high carbon content were successfully prepared from waste office paper via a hydrothermal synthesis method with sulfuric acid as the catalyst. The effects of reaction temperature and sulfuric acid dosage on the morphology of the carbon microspheres were studied. The formation mechanism of the carbon microspheres was investigated by analyzing the structure and composition of the products. The results show that the hydrolysis of cellulose in waste paper under hydrothermal conditions was the key for the formation of carbon microspheres. The temperature of hydrothermal reaction and the use of sulfuric acid can affect the morphology of carbon microspheres. The carbon microspheres synthesized at 210 °C with 10 mL sulfuric acid have the best surface morphology, with uniform particle size and higher dispersion. Cyclic voltammetry and electrochemical impedance spectroscopy show that the carbon microspheres have good capacitance performance and can be used in capacitors. This study provides a low-cost precursor for carbon microspheres as well as a new method for the recycle of waste paper.

Cellulose nanocrystals (CNCs) are a green resource which can produce photonic crystal films with structural colors in evaporation-induced self-assembly; CNC photonic crystal films present unique structural colors that cannot be matched by other colored materials. Recently, the mechanisms of CNC photonic crystal films with a unique liquid crystal structure were investigated to obtain homogenous, stable, and even flexible films at a large scale. To clarify the mechanism of colorful CNC photonic crystal films, we briefly summarize the recent advances from the correlations among the preparation methods, microstructures, and color properties. We first discuss the preparation process of CNCs, aiming to realize the green application of resources. Then, the behavior of CNCs in the formation of liquid crystal phases is studied, considering the influence of the CNCs’ size and shape, surface properties, and the types and concentrations of solvents. Finally, the film formation process of CNCs and the control of structural colors during the film formation are summarized, as well as the mechanisms of CNC photonic crystal films with full color. In summary, considering the above factors, obtaining reliable commercial CNC photonic crystal films requires a comprehensive consideration of the subsequent preparation processes starting from the preparation of CNCs.

The aluminum foam sandwich (AFS), which perfectly combines the excellent merits of an aluminum foam core and face sheet materials, has extensive and reliable applications in many fields, such as aerospace, military equipment, transportation, and so on. Adhesive bonding is one of the most widely used methods to produce AFS due to its general applicability, simple process, and low cost, however, the bonding interface is known as the weak link and may cause a serious accident. To overcome the shortcomings of a bonded AFS interface, short carbon fiber as a reinforcement phase was introduced to epoxy resin to reinforce the interface adhesion strength of AFS. Single lap shear tests and three-point bending tests were conducted to study the mechanical behavior of the reinforced interface and AFS, respectively. The failure mechanism was studied through a macro- and microanalysis. The result showed that after the reinforcement of carbon fiber, the tangential shear strength of the interface increased by 73.65%. The effective displacement of AFS prepared by the reinforced epoxy resin is 125.95% more than the AFS prepared by the unreinforced epoxy resin. The flexure behavior of the reinforced AFS can be compared with AFS made through a metallurgical method. Three categories of reinforcement mechanisms were discovered: (a) the pull off and pull mechanism: when the modified carbon fiber performed as the bridge, the bonding strength improved because of the pull off and pull out of fibers; (b) adhesion effect: the carbon fiber gathered in the hole edge resulted in epoxy resins being gathered in there too, which increased the effective bonding area of the interface; (c) mechanical self-locking effect: the carbon fiber enhanced the adhesive filling performance of aluminum foam holes, which improved the mechanical self-locking effect of the bonding interface.