Scholars usually ignore the non-equilibrium condensing effects in turbulence-model comparative studies on supersonic steam ejectors. In this study, a non-equilibrium condensation model considering real physical properties was coupled respectively with seven turbulence models. They are the k-ε Standard, k-ε RNG, k-ε Realizable, k-ω Standard, k-ω SST, Transition SST, and Linear Reynolds Stress Model. Simulation results were compared with the experiment results globally and locally. The complex flow phenomena in the steam ejector captured by different models, including shock waves, choking, non-equilibrium condensation, boundary layer separation, and vortices were discussed. The reasons for the differences in simulation results were explained and compared. The relationship between ejector performance and local flow phenomena was illustrated. The novelty lies in the conclusions that consider the non-equilibrium condensing effects. Results show that the number and type of shock waves predicted by different turbulence models are different. Non-equilibrium condensation and boundary layer separation regions obtained by various turbulence models are different. Comparing the ejector performance and the complex flow phenomena with the experimental results, the k-ω SST model is proposed to simulate supersonic steam ejectors.
The twin-screw compressor exhibits significant application value in the fields of energy, refrigeration, construction, transportation, and related domains. Owing to the benefits of short cycles and low costs, numerical simulation technology has attracted increasing attention. Over recent years, the numerical simulation technology for twin-screw compressors has advanced rapidly, and many important results have been achieved. This paper comprehensively discusses the modeling method of twin-screw compressors, the meshing technique, advances in numerical simulation of internal flow, the research status of numerical simulation research regarding structural operating conditions, and performance optimization. The synergistic potential between these technologies for improving the performance and efficiency of twin-screw compressors is investigated. The numerical simulation research progress of the internal flow and performance optimization of twin-screw compressors is systematically reviewed. Against the background of global energy saving and carbon reduction, this paper offers readers an in-depth understanding of the technical challenges, research hotspots, and development directions in the related field. It fills the relevant gaps within the current literature. The results highlight the role and potential of deep exploration of the intrinsic relationship between local complex flow characteristics and structural optimization for the performance optimization of twin-screw compressors. For conforming to actual conditions and pertinency, mathematical models such as multiphase flow and turbulence models should be further improved. The current research results remain constrained by the lack of comprehensive consideration of multi-field coupling. In the future development of energy-saving and environment-friendly high-performance twin-screw compressors, numerical simulation research should be developed for high precision, multi-physical field coupling, influencing mechanism research, energy-saving, and environmental friendliness, and intelligence. It establishes a theoretical foundation for further enhancing the performance and mechanism theory of twin-screw compressors.
The complex flow phenomena in a three-dimensional supersonic steam ejector were simulated with a non-equilibrium condensation model including real physical properties in different pressure conditions. The different working conditions include discharge pressure, motive pressure, and suction pressure. The influence of different pressures on shock waves in the steam ejector was investigated comprehensively. The intrinsic causes of shock wave variation with pressure conditions were explained in detail. The results show that the width of the primary shock train region expand with an increase in the motive pressure or a decrease in suction pressure. The diamond shock waves move downstream with an increase in motive pressure or a decrease in suction pressure. The shocking position in the diffuser moves upstream until it reaches the diffuser entrance with an increase in discharge pressure or a decrease in motive pressure or suction pressure. The intensity and number of oblique shock waves in the diffuser increase with an increase in motive pressure and suction pressure or a decrease in discharge pressure. The existence of only one shock wave in the diffuser is a necessary and insufficient condition for the ejector to enter a double choking mode.