Research on the combined substitution of supplementary cementitious materials (SCMs) has already demonstrated that it might be one of the few viable options to produce low-carbon concrete at scale. This paper presents an experimental investigation on the performance and durability of rice husk ash (RHA) and calcined clay (CC) in ternary blended concrete exposed to chloride attacks under wet/dry cycles. Portland cement (PC) was replaced by RHA and CC up to 50% by weight to produce low-carbon concrete. Samples were subjected to wet/dry cycles in 3.5% NaCl water, with mineralogical composition and microstructure development before and after exposure analysed by TGA-DSC, MIP, XRD, and SEM. The durability of the concrete against wet/dry cycles was investigated in terms of compressive strength, water absorption, open porosity, density, thermal conductivity, and electrical resistivity. The results showed that concrete mixes with CC and RHA up to 60% exhibited an increase of 33% in compressive strength, followed by minimal changes in water absorption. While a decrease in electrical resistivity was measured in all samples with RHA and CC, increasing the CC content to 50% resulted in improved resistance to chloride penetration. Increasing the CC content resulted in a more refined microstructure, with an overall decrease in porosity of up to 32% compared to the control series. While RHA alone did not contribute to significant improvements after wet/dry cycles, the combined substitution of RHA and CC at SCM replacement levels of 60% showed an overall improvement in hardened properties and durability. This investigation provides valuable insights into the long-term performance and strength of innovative low-carbon concrete.
Ternary blended cements, such as limestone calcined clay cement (LC3), represent a type of strategic binder for the mitigation of environmental impacts associated with cement production. These are estimated to reduce CO2 emissions by about 40% compared to ordinary Portland cement (OPC). In this paper, we explore the possibility of producing such ternary blends by utilizing secondary raw materials that may be locally available. Specifically, the primary limestone that is commonly used in LC3 is herein substituted with quarry dust obtained by sourcing “kunkur”, a carbonate-rich sedimentary rock (also known as caliche) that can be locally utilized for the production of ordinary OPC clinker. To optimize the blending proportions of ternary cement consisting of OPC, calcined clay, and kunkur fines, a “design of experiment” (DoE) approach was implemented with the goal of exploring the possibility of reducing the amount of the OPC fraction to values lower than 50%. The properties of the formulated blends were assessed by a combination of techniques that comprise mechanical strength testing, XRD time-dependent quantitative phase analysis, and SEM–EDS microstructural and microchemical analyses. The results suggest that ternary blended cement based on kunkur fines forms hydration products, such as hemicarboaluminates, which are also observed in LC3. This shows that such waste materials can potentially be used in sustainable cement blends; however, the presence of kaolinite in the kunkur fines seems to affect their strength development when compared to both OPC and conventional LC3.