The evolution of musical instrument manufacturing has prompted a quest for innovative materials beyond traditional wood. This review explores the utilization of composite materials, 3D-printed materials, and metamaterials as favorable alternatives. The investigation is driven by challenges such as the scarcity of high-quality tonewoods, variations in wood properties, and environmental concerns. Carbon fiber, graphite fiber, ceramic polymers, and nanocomposites present promising alternatives, offering advantages in durability, weight reduction, and customizable acoustics. The integration of 3D printing technology introduces a cutting-edge dimension, enabling intricate, precisely engineered components, optimizing instrument structure, and allowing unprecedented customization. Additionally, this article explores metamaterials, leveraging unique mechanical properties from structural design rather than constituent materials. Metamaterials offer unprecedented capabilities for tailoring instrument vibrational characteristics by providing unparalleled control over sound production. The review provides a thorough analysis, including manufacturing methods for composite materials, metamaterials, and 3D printing in musical instruments. Comprehensive examinations of vibrational and acoustical analyses related to composite materials, 3D-printed materials, and metamaterials, for the evaluation of musical instruments, are presented. This overview, supported by experimental and numerical simulation methods, offers valuable insights for the future development of musical instruments.

Using different laser irradiation patterns to modify the silicon surface, it has been demonstrated that, at rather small overlapping between irradiation spots, highly regular laser-induced periodic surface structures (LIPSS) can be produced already starting from the second laser pulse, provided that polarization direction coincides with the scanning direction. If the laser irradiation spot is shifted from the previous one perpendicular to light polarization, LIPSS are not formed even after many pulses. This coherence effect is explained by a three-wave interference, involving surface electromagnetic waves (SEWs) generated within the irradiated spot, SEWs scattered from the crater edge formed by the previous laser pulse, and the incoming laser pulse, that provides conditions for amplification of the periodic light-absorption pattern. To study possible consequences of SEW scattering from the laser-modified regions, where the refractive index can change due to material melting, amorphization, and the residual stress formed by previous laser pulses, hydrodynamic modelling and simulations have been performed within the melting regime. The simulations show that stress and vertical displacement could be amplified upon laser scanning. Both mechanisms, three-wave interference and stress accumulation, could enable an additional degree of controlling surface structuring.

An integrated method, which combines Electronic Speckle Pattern Interferometry, impulse response measurements, finite element method simulations, and psychoacoustic tests, is proposed to evaluate the vibroacoustic behavior of a carbon fiber bouzouki. Three of the carbon fiber instruments are manufactured, and one is qualified via interferometric experimental measurements with reference to a traditional wooden bouzouki, which was evaluated for its sound and playability by the proposed method. Psychoacoustic tests were used to evaluate the sound and playability of the newly qualified carbon fiber bouzouki, which was further modeled by the finite element method and simulated. The simulation results agreed well with the experimental measurements. Furthermore, finite element simulation results of the qualified carbon fiber bouzouki were demonstrated with reference to the traditional wooden bouzouki experimental results, providing new findings crucial for the optimization of the manufacturing and the vibroacoustic behavior of the carbon fiber instrument. The proposed integrated method can be applied to a variety of carbon fiber stringed musical instruments.

The dynamic behavior of solid Si targets irradiated by nanosecond laser pulses is computationally studied with transient, thermοmechanical three-dimensional finite element method simulations. The dynamic phase changes of the target and the generation and propagation of surface acoustic waves around the laser focal spot are provided by a finite element model of a very fine uniformly structured mesh, able to provide high-resolution results in short and long spatiotemporal scales. The dynamic changes in the Si material properties until the melting regime are considered, and the simulation results provide a detailed description of the irradiated area response, accompanied by the dynamics of the generation and propagation of ultrasonic waves. The new findings indicate that, due to the low thermal expansion coefficient and the high penetration depth of Si, the amplitude of the generated SAW is small, and the time and distance needed for the ultrasound to be generated is higher compared to dense metals. Additionally, in the melting regime, the development of high nonlinear thermal stresses leads to the generation and formation of an irregular ultrasound. Understanding the interaction between nanosecond lasers and Si is pivotal for advancing a wide range of technologies related to material processing and characterization.

Laser-induced periodic surface structures (LIPSSs) on silicon, generated by ultrashort pulsed lasers, provide an efficient means to tailor surface functionality. This work presents a multiphysics finite element study on the thermomechanical dynamics of silicon wafers irradiated by picosecond laser pulses, focusing on the melting regime where thermomechanical and hydrodynamic effects dominate. To illustrate the sequential nature of laser scanning, single-pulse irradiation models are developed as thermomechanical analogues of sequential laser irradiations. By positioning the laser focus near reflective boundaries and corners of the target, these models reproduce the stress wave interference that would occur between successive pulses in laser scanning. The results show that periodic surface structures are enhanced from mechanical standing wave interference within the molten layer, forming ripples with near-wavelength periodicity. The penetration depth (PD) is identified as a key factor controlling the duration and stability of these ripples: shallow PDs (75–150 nm) yield distinct, persistent patterns, while deeper PDs (~2.5 μm) lead to extended melting and hydrodynamic smoothing. Simulations of sequential laser pulse irradiations confirm that residual stresses and strains from the first pulse amplify deformation during the second, enhancing ripple amplitude and uniformity. Thus, the role of controlled excitation of mechanical standing waves governed by PD, boundary geometry, and pulse sequencing, in deterministic LIPSSs formation on silicon is revealed.

We investigate the CW fiber laser - aluminum 1050 alloy interactions. The manufacturing processes of laser marking, engraving, and cutting are studied by experiments and numerical simulations. The laser head Precitec LightCutter 2.0 motorized 3D is mounted on a 3-Axis CNC milling machine, assembled with the Pipa-Q connector and the powerful CW 2kW Trumpf fiber optic laser. The fiber laser beam interacts with the aluminum samples for varying laser flux and laser scanning speeds. The temperature distribution is monitored by a thermal camera, while thermocouples are used to measure the temperature at specific locations on the sample. A white light interferometric technique is applied for measuring the marking and engraving depths of the irradiated samples. A thermostructural finite element method model, accounting for elastoplastic effects and phase changes, is developed to simulate the laser machining processes, providing key insights into the thermomechanical behavior. A satisfactory agreement between experiments and simulations demonstrates the great potential of high-power fiber lasers in manufacturing.