The fiber Bragg grating (FBG) sensor, which was developed over recent decades, has been widely used to measure manifold static measurands in a variety of industrial sectors. Multiple experiments have demonstrated its ability in ultrasonic detection and its potential in ultrasonic structural health monitoring. Unlike static measurements, ultrasonic detection requires a higher sensitivity and broader bandwidth to ensure the fidelity of the ultrasonic Lamb wave that propagates in a plate-like structure for the subsequent waveform analysis. Thus, the FBG sensor head and its corresponding demodulation system need to be carefully designed, and other practical issues, such as the installation methods and data process methods, should also be properly addressed. In this review, the mature techniques of FBG-based ultrasonic sensors and their practical applications in ultrasonic structural health monitoring are discussed. In addition, state-of-the-art techniques are introduced to fully present the current developments.

In this research, the sensitivity distribution properties of a phase-shifted fiber Bragg grating (PS-FBG) to ultrasonic waves were investigated employing the surface attachment method. A careful consideration was taken and examined by experimental results to explain that the distances and angles between the sensor and ultrasonic source influence not only the amplitudes, but also the initial phases, waveforms, and spectra of detected signals. Furthermore, factors, including the attachment method and the material’s geometric dimensions, were also discussed. Although these results were obtained based on PS-FBG, they are also applicable to a normal FBG sensor or even an optical fiber sensor, due to the identical physical changes induced by ultrasonic waves in all three. Thus, these results are useful for applications of optical fiber sensors in non-destructive testing and structural health monitoring.

Acoustic emission (AE) detection functioning at high temperatures could clarify the damage process in high heat-resistant composites. To achieve the high-temperature AE detection, a remote AE measurement based on a phase-shifted fiber Bragg grating (PS-FBG) sensor with a high sensitivity over a broad bandwidth was proposed. The common optical fibers were made from glass with good heat resistance. Hence, in this method, optical fiber was used as the waveguide to propagate the AE in the composite from a high-temperature environment to the room-temperature environment wherein the PS-FBG was located. Owing to the special AE detection configuration, this method was a new adhesive method for remote measurement (ADRM). The experiment and numerical simulation revealed that the PS-FBG sensor in the ADRM configuration demonstrated accurate remote sensing for the AE signals. This was because of the good waveguide system provided by the thin optical fiber and the sensitivity of the PS-FBG sensor to the axial strain in the core of the fiber. Consequently, the remote measurement utilizing the PS-FBG sensor in the ADRM configuration has a high potential for AE detection in high-temperature conditions.

Recently, the authors have proposed a remote acoustic emission (AE) measurement configuration using a sensitive fiber-optic Bragg grating (FBG) sensor. In the configuration, the FBG sensor was remotely bonded on a plate, and an optical fiber was used as the waveguide to propagate AE waves from the adhesive point to the sensor. The previous work (Yu et al., Smart Materials and Structures 25 (10), 105,033 (2016)) has clarified the sensing principle behind the special remote measurement system that enables accurate remote sensing of AE signals. Since the silica-glass optical fibers have a high heat-resistance exceeding 1000 °C, this work presents a preliminary high-temperature AE detection method by using the optical fiber-based ultrasonic waveguide to propagate the AE from a high-temperature environment to a room-temperature environment, in which the FBG sensor could function as the receiver of the guided wave. As a result, the novel measurement configuration successfully achieved highly sensitive and stable AE detection in an alumina plate at elevated temperatures in the 100 °C to 1000 °C range. Due to its good performance, this detection method will be potentially useful for the non-destructive testing that can be performed in high-temperature environments to evaluate the microscopic damage in heat-resistant materials.

In this research, we attempt to establish a reliable structural health monitoring technique for composite materials by combining phase-shifted fiber-optic Bragg grating sensing with the laser ultrasonic visualization technology. In the first part of this article, a novel cross-adhesion configuration is designed to resolve the directionality problem of the phase-shifted fiber-optic Bragg grating ultrasonic sensing. In the adhesion configuration, Lamb waves are guided by an orthogonally bonded optical fiber from the adhesion point to the phase-shifted fiber-optic Bragg grating sensor. The analysis of the ultrasonic measurement results reveals that the proposed adhesion method enables us to use one sensor to receive Lamb waves in all in-plane directions with similar magnitude because two wave components propagating along with the two orthogonal directions are guided to the phase-shifted fiber-optic Bragg grating sensor and exhibit a linear superposition in the sensor. This simplified configuration gives our method an advantage over the existing approaches, such as the rosette configuration in which three or more phase-shifted fiber-optic Bragg grating sensors are required to relieve the sensing directionality. The phase-shifted fiber-optic Bragg grating ultrasonic sensor with the proposed adhesion configuration is then applied to visualize the propagation of ultrasonic waves in aluminum plates and carbon fiber–reinforced plastic laminates. Those verification experiments also show us that the new adhesion configuration is effective at protecting the phase-shifted fiber-optic Bragg grating ultrasonic measurement from the sensing directionality. Meanwhile, the broad bandwidth of the phase-shifted fiber-optic Bragg grating sensor enables us to visualize the propagation behavior of various Lamb wave modes over a broad frequency range. Finally, we also validate that the ultrasonic visualization technique merged with the phase-shifted fiber-optic Bragg grating ultrasonic sensing can be used to identify the hidden damage in the carbon fiber–reinforced plastic composite.