As an emerging kinetic damage weapon system, railgun has attracted much attention due to its remarkable advantages such as high initial speed, high kinetic energy, high shooting speed, high emission density, low cost, and antijamming. However, there are currently degradations of electromagnetic railgun launch performance and reliability, the limited service life as well, resulting from rail damage such as the transition erosion and grooving damage. Based on 24 consecutive shots, this paper presents the statistical analysis of B-dot probe data, aiming to show the working stability and reliability of the electromagnetic rail launch system when consecutive firing. On the basis of current data and B-dot probe data, the speed-displacement curve was obtained by simulation, through which it is easy to get the movement state of the armature in the launch track. Finally, by checking the disassembly of the launch rail, this paper analyses the damage states of launching rail after the 24 consecutive launch experiments. Through the above three aspects of research and analysis, this paper could be the reference for the further research and analysis on the performance and lifetime of railgun.
29 October 2023 in Expert Systems with Applications
When the electromagnetic rail gun accelerates the armature, the rail is in a harsh condition of high temperature, high pressure and powerful current which will cause a series of grooving phenomenon. In order to detect the inner bore profile, we developed a measuring device using laser triangulation method and basically realized the measurement of the inner bore profile measurement. However, except for the translation and deflection errors, we found that the actual measurement cross-section would be rotated due to the unsteady movement compared with the ideal section. In addition, the previous calibration needs a high-resolution image sensor to get deflection information, it means high cost. In this paper, we analyzed the 3 kinds of deviations and provide a method to calibrate the rotation error using a calibration block. An improved calibration system was designed in low cost and experiment verified the feasibility of the calibration method. The calibration system can be divided into 3 parts, the outside global laser light provides a constant central position, a distance detecting device with a cone laser generator and an inside calibration block. After experiment, the calibration method was effective and the deviation of the profile can be corrected.
Traditional high-throughput experiments increase the test efficiency by designing component gradient tests and other methods. This article intends to improve the traditional high-throughput experiments and proposes an experimental scheme combining nanoindentation technology and electron probe microanalysis (EPMA). Based on a new Ti-Mo-Al-Zr-Cr-Sn alloy, micro-region composition and corresponding performance at multiple indentations are directly characterized, including a series of different alloy compositions composed of 8 elements such as Mo, Al and the corresponding hardness (H) and elastic modulus (E). Then the principal analysis method in statistics, the theory of molybdenum equivalent and aluminum equivalent are used to process the obtained data, and a series of atlases such as "E-H-component characteristic parameters" and "E-H-alloy equivalents" are constructed, which has achieved high-throughput characterization of the relationship between composition and performance of titanium alloy. Related work can not only quickly determine the alloy composition range corresponding to high E and high H values, but also provide guidance for further optimization of titanium alloy composition design.