Distribution of gasses to the cast volume and volume of pores can be maintained within the acceptable limits by means of correct setting of technological parameters of casting and by selection of suitable structure and gating system arrangement. The main idea of this paper solves the issue of suitability of die casting adjustment—i.e., change of technological parameters or change of structural solution of the gating system—with regards to inner soundness of casts produced in die casting process. Parameters which were compared included height of a gate and velocity of a piston. The melt velocity in the gate was used as a correlating factor between the gate height and piston velocity. The evaluated parameter was gas entrapment in the cast at the end of the filling phase of die casting cycle and at the same time percentage of porosity in the samples taken from the main runner. On the basis of the performed experiments it was proved that the change of technological parameters, particularly of pressing velocity of the piston, directly influences distribution of gasses to the cast volume.

The research of flow field parameters for non-stationary flow of non-Newtonian fluids carried out at the Institute of Fluid Mechanics and Thermodynamics of CTU showed the need for knowledge of determination of the resulting viscosity of a mixture of several liquids. There are several sources for determining viscosity of mixtures. It is possible either to find theoretical relations in the literature or use technical tables based on experimentally measured data. This article focuses on comparing these approaches with an experiment. The experiment was performed by a Rheotest RN 4.1 rotating viscometer produced by the company RHEOTEST Medingen. The research was carried out using a solution of glycerol and water. The research has shown great differences in results in different approaches for determining the viscosity of the liquid mixtures. The result of this paper is to determine the method of viscosity calculation that is closest to the experimental data.

Quality properties of castings produced in a die casting process correlate with porosity that is conditioned by a number of factors, which range from input melt quality to setup of technological factors of the die casting, and through structural design of the gating system. One of the primary parameters conditioning the inner soundness of the casting is the liquid metal dose per single operation of die casting. This paper examines the issue of metal dose. The experiments are performed with casting a gate system of an electromotor flange. The gating system examined was die cast with a variable volume of metal dose per single operation. The metal dose was adjusted to reach the height of a biscuit of 10, 20, and 30 mm. The examination of the inner homogeneity of the castings of the individual variants of gating systems with variable height of the biscuit proved that decreasing biscuit height results in an increase of porosity share in the casting volume. The programme MagmaSoft 5.4 revealed the main causes of changes in porosity share. The simulations detected that the change in biscuit height and volume of liquid metal directly influence thermal conditions of the melt in the filling chamber, and in the mould by means of the period in which the holding pressure action is influenced. Simultaneously, the melt flow mode in the sprues and gas entrapment in the melt volume are affected as well. Correlation of the factors consequently influences the final porosity of castings.

The present paper describes a comparison of the efficiency of different types of rotors used in the refining of aluminium melt at a foundry degassing unit (FDU). Physical modelling was used to obtain data for six different rotor types under defined experimental conditions. In order to evaluate the data from the physical model, an evaluation method based on the interpolation of degassing curves was developed in such a way that the resulting characteristic can be expressed by a single parameter. Using the new methodology, the datasets were replaced by a single dimensionless parameter, a, which characterizes the rotor performance at a given gas flow rate. Based on the comparison of these performance parameters, it was possible to mutually compare the rotor efficiency depending on the selected conditions. The comparison is also demonstrated on the expected degassing time to a certain required concentration. Based on the physical model results, the study found that rotor D had the highest degassing efficiency, followed by rotors F and A. Rotors B and E had similar efficiency at a flow rate of 17 Nl·min⁻¹. However, rotor B showed better efficiency at higher inert gas flow rates (19 and 21 Nl·min⁻¹), while rotor E showed better efficiency at lower flow rates (13 and 15 Nl·min⁻¹).

The aim of this paper is thermal analysis of model water to water heat exchanger at different mass flow rates. Experimental study deals with determination of total heat transfer – power of the heat exchanger. Furthermore the paper deals with analysis of heat exchanger charakcteristic using a definition of thermal efficiency. It is demonstrated that it is advisable to monitor the dependence of thermal efficiency and flow ratio.