Background: One of the biggest challenges in soft robotics is the variability and controllability of stiffness. Jamming-based approaches have been of interest to change stiffness dramatically by increasing friction between grains, layers, or fibers. Besides, magnetorheological elastomers (MREs) that exhibit magnetic field-dependent viscoelasticity have significant potential as a stiffness variation material. This study investigates the unique mechanics of magnetic jamming of MRE sheets exploring stiffness change both due to jamming and variable viscosity. Methods: Sample MREs and flexible neodymium-iron-boron (NdFeB) magnets are manufactured. Uniaxial tensile tests supported with digital image correlation are performed to characterize the materials. Multi-layer jamming structures comprised of MREs and NdFeB magnets are developed and validated through 3-point bending experiments and finite element simulations. Results: Results show that the stiffness of the multi-layer structure is higher under magnetic field. Furthermore, the stiffness change is increased when MREs are used instead of PDMS as layers. Conclusion: This study proves the concept of magnetic jamming of MRE layers. The results are crucial for the possible soft robotic implementation of the proposed hybrid stiffening approach combining jamming with viscoelasticity modification.

There has been a notable focus on the adoption of jamming-based technologies, which involve increasing the friction between grains, layers, or fibers to achieve variable stiffness capability in soft robots. Additionally, magnetorheological elastomers (MREs) that show magnetic-field-dependent viscoelasticity have great potential as a material for varying stiffness. This study proposes a hybrid method (magnetic jamming of MRE fibers) for enhancing the stiffness of soft robots, combining a jamming-based with a viscosity-based method. First, a fiber jamming structure is developed and integrated into a soft robot, the STIFF-FLOP manipulator, to prove the concept of the magnetic jamming of MRE fibers. Then, based on the proposed method, a variable stiffness device actuated by electro-permanent magnets is developed. The device is integrated into the same manipulator and the electronically controlled magnetic jamming and stiffening of the manipulator is demonstrated. The experimental results show that stiffness gain in bending and compression is achieved with the proposed method. The outcomes of this investigation demonstrate that the proposed hybrid stiffening technique presents a promising avenue for realizing variable and controllable stiffness in soft robots.