A novel metal matrix composite CrMnFeCoNi with Y2O3 as reinforcement phase was designed and manufactured by mechanical alloying and spark plasma sintering. After sintering at 900 °C for 5 min, the microstructure consisted of a FCC matrix and Y2O3 nanoparticles. The addition of 0.25 wt % Y2O3 increased the room temperature tensile strength of the CrMnFeCoNi base from 868 MPa to 1001 MPa, while the mechanical properties of the addition of 0.5 wt % Y2O3 composite decreased. In the meantime, the addition of Y2O3 had no significant influence on the coefficient of friction, while the addition of 0.25 wt % Y2O3 composite shows excellent wear-resistance.
As a classic high-entropy alloy system, CoCrFeNiMn is widely investigated. In the present work, we used ZrH2 powders and atomized CoCrFeNiMn powders as raw materials to prepare CoCrFeNiMnZrx (x = 0, 0.2, 0.5, 0.8, 1.0) alloys by mechanical alloying (MA), followed by spark plasma sintering (SPS). During the MA process, a small amount of Zr (x ≤ 0.5) can be completely dissolved into CoCrFeNiMn matrix, when the Zr content is above 0.5, the ZrH2 is excessive. After SPS, CoCrFeNiMn alloy is still as single face-centered cubic (FCC) solid solution, and CoCrFeNiMnZrx (x ≥ 0.2) alloys have two distinct microstructural domains, one is a single FCC phase without Zr, the other is a Zr-rich microstructure composed of FCC phase, B2 phase, Zr2Ni7, and σ phase. The multi-phase microstructures can be attributed to the large lattice strain and negative enthalpy of mixing, caused by the addition of Zr. It is worth noting that two types of nanoprecipitates (body-centered cubic (BCC) phase and Zr2Ni7) are precipitated in the Zr-rich region. These can significantly increase the yield strength of the alloys.