The effects of upstream injection angle on film cooling effectiveness of a turbine vane end wall with various endwall film-hole designs were examined by applying pressure-sensitive paint (PSP) measurement technique. As the leakage flow from the slot between the combustor and the turbine vane is not considered an active source to protect the vane endwall in certain engine designs, discrete cylindrical holes are implemented near the slot to create an additional controllable upstream film to cool the vane end wall. Three potential injection angles were studied: 30 deg, 40 deg, and 50 deg. To explore the optimum endwall cooling design, five different film-hole patterns were tested: axial row, cross row, cluster, midchord row, and downstream row. Experiments were conducted in a four-passage linear cascade facility in a blowdown wind tunnel at the exit isentropic Mach number of 0.5 corresponding to inlet Reynolds number of 380,000 based on turbine vane axial chord length. A freestream turbulence intensity of 19% with an integral length scale of 1.7 cm was generated at the cascade inlet plane. Detailed film cooling effectiveness for each design was analyzed and compared at the design operation conditions (coolant mass flow ratio (MFR) 1% and density ratio 1.5). The results are presented in terms of high-fidelity film effectiveness contours and laterally (spanwise) averaged effectiveness. This paper will provide the gas turbine designers valuable information on how to select the best endwall cooling pattern with minimum cooling air consumption over a range of upstream injection angle.

The internal cooling passages of gas turbine blades mostly have varying aspect ratios from one passage to another. However, there are limited data available in the open literature that used a reduced cross section and aspect ratio (AR), after the tip turn. Therefore, the current study presents heat transfer and pressure drop of three different α = 45 deg profiled rib orientations, typical parallel (usual), reversed parallel (unusual), and crisscross patterns in a rotating two-pass rectangular channel with AR = 4:1 and 2:1 in the first radially outward flow and second radially inward flow passages, respectively. For each rib orientation, regional averaged heat transfer results are obtained for both the flow passages with the Reynolds number ranging from 10,000 to 70,000 for the first passage and 16,000 to 114,000 for the second passage with a rotational speed range of 0–400 rpm. This results in the highest rotation number of 0.39 and 0.16 for the first and second passage respectively. The effects of rib orientation, aspect ratio variation, 180-deg tip turn, and rotation number on the heat transfer and pressure drop will be addressed. According to the results, for usual, unusual and crisscross rib patterns, increasing rotation number causes the heat transfer to decrease on the leading surface and increase on the trailing surface for the first passage and vice versa for the second passage. The overall heat transfer enhancement of the usual and unusual rib patterns is higher than the crisscross one. In terms of the pressure losses, the crisscross rib pattern has the lowest and the usual rib pattern has the highest-pressure loss coefficients. When pressure loss and heat transfer enhancement are both taken into account together, the crisscross or unusual rib pattern might be an option to use in the internal cooling method. Therefore, the results can be useful for the turbine blade internal cooling design and heat transfer analysis.

The thermal performance of two V-type rib configurations is measured in a rotating, two-pass cooling channel. The coolant travels radially outward in the rectangular first pass (aspect ratio (AR—channel width:height) = 4:1) and radially inward in the second pass (AR = 2:1). Both the passages are oriented 90 deg to the direction of rotation. The leading surface (LS) and trailing surface (TS) of the channel are roughened with V-type ribs. The first V-shaped configuration has a narrow gap at the apex of the V. The configuration is modified by off-setting one leg of the V to create a staggered discrete, V-shaped configuration. The ribs are oriented 45 deg relative to the streamwise coolant direction. The heat transfer enhancement and frictional losses are measured with varying Reynolds and rotation numbers. The Reynolds number varies from 10,000 to 45,000 in the AR = 4:1 first pass; this corresponds to 16,000 to 73,500 in the AR = 2:1 second pass. The maximum rotation numbers are 0.39 and 0.16 in the first and second passes, respectively. The heat transfer enhancement on both the leading and trailing surfaces of the first pass of the 45 deg V-shaped channel is slightly reduced with rotation. In the second pass, the heat transfer increases on the leading surface, while it decreases on the trailing surface. The 45 deg staggered, discrete V-shaped ribs provide increased heat transfer and thermal performance compared to the traditional V-shaped and standard, 45 deg angled rib turbulators.

This work focuses on the parametric study of film cooling effectiveness on the turbine vane endwall under various flow conditions. The experiments were performed in a five-vane annular sector cascade facility in a blowdown wind tunnel. The controlled exit isentropic Mach numbers were 0.7, 0.9, and 1.0, from high subsonic to transonic conditions. The freestream turbulence intensity is estimated to be 12%. Three coolant-to-mainstream mass flow ratios (MFR) in the range 0.75%, 1.0%, and 1.25% are studied. N2, CO2, and Argon/SF6 mixture were used to investigate the effects of density ratio (DR), ranging from 1.0, 1.5, to 2.0. There are eight cylindrical holes on the endwall inside the passage. The pressure-sensitive paint (PSP) technique was used to capture the endwall pressure distribution for shock wave visualization and obtain the detailed film cooling effectiveness distributions. Both the high-fidelity effectiveness contour and the laterally (spanwise) averaged effectiveness were measured to quantify the parametric effect. This study will provide the gas turbine designer more insight on how the endwall film cooling effectiveness varies with different cooling flow conditions including shock wave through the endwall crossflow passage.

This paper experimentally and numerically investigates the effects of suction side surface roughness on the aerodynamic performances of the NACA 0015 turbine blade profile. Three different NACA 0015 turbine blade configurations, which are smooth (K0), single roughness (K1), and double roughness (K2), are considered. The experimental studies were conducted using the HM-170 GUNT open wind tunnel model. The aerodynamic characteristics of these three blade configurations are evaluated in terms of their lift coefficient (CL), drag coefficient (CD), and aerodynamic efficiency (CL/CD). The maximum CL (CL,max) for K0 was obtained at 25°, whereas the CL,max angles for the K1 and K2 roughness blade profiles were reduced to 22.5°, utilizing the rough surfaces on the suction side. The experimental analysis revealed that the K2 profile demonstrated a 21% and 19% enhancement in maximal CL over the K0 and K1 profiles, respectively. The highest CL/CD was observed with K1, except at low attack of angle (αoα), where the smooth blade profile resulted in slightly better performance. Experimental analysis showed peak CL/CD at αoα of 7.5° for K0, and 12.5° for both K1 and K2, with K1's optimal CL/CD being 2.85% and 8.5% higher than K0 and K2, respectively. Numerical analysis indicated that the CL/CD,avg for K1 was observed to be 11% and 8% higher than that of K0 across all αoα.