The development of modern cities has often led to increased traffic congestion and limited usable space. One effective solution to these problems is to construct roadway tunnels, which can expand urban space and alleviate traffic congestion. However, building large underpass tunnels in urban areas, especially in soft ground, presents technical challenges owing to its extensive environmental disturbance. The pipe-umbrella box jacking method offers a promising solution to these challenges as this method does not require breaking the ground from the surface or disrupting surface traffic. This study reviews the key techniques of the pipe-umbrella box jacking method for constructing large rectangular tunnels with small burial depths in soft ground. The study focuses on three main technical issues: pipe umbrella installation, soil face excavation, and box jacking control. Furthermore, two tunnel projects in Shanghai, China, are presented as case studies to showcase the construction challenges and countermeasures during box jacking tunneling with pipe-umbrella. Practical construction experience has revealed that the installation of the pipe umbrella before box jacking serves as an effective method of ground pre-support. However, its performance can be influenced by factors such as pipe installation deviation and inter-pipe connection design. Both open-face steel grid extrusion (SGE) shields and closed-face earth pressure balanced (EPB) shields can be used for soil excavation during box jacking, with different work modes resulting in distinct ground deformation patterns. Additionally, lubrication grouting has been found to effectively reduce friction resistance and affect vertical ground deformation. The study also examines the lessons learned from case studies and proposes optimization measures. This study can serve as a valuable reference for the tunneling industry, providing insights into the pipe-umbrella box jacking method and its application in constructing large rectangular tunnels in soft ground.

Structural health monitoring is essential for the lifecycle maintenance of tunnel infrastructure. Distributed fiber‐optic sensor (DFOS) technology, which is capable of distributed strain measurement and long‐range sensing, is an ideal nondestructive testing (NDT) approach for monitoring linear infrastructures. This research aims to develop a distributed sensing network utilizing DFOS for structural integrity assessment of concrete immersed tunnels. The primary innovations of this study lie in the development of a general flowchart for establishing a sensing network and obtaining reliable field data, as well as its subsequent validation through a detailed case study. Concentrated joint deformations in typical immersed tunnels, detectable by the DFOS, are key indicators of structural integrity. This study addresses crucial elements of field monitoring system design, including the selection of appropriate optical fibers or cables and the determination of vital interrogator system parameters. It also covers sensor parameter determination, installation techniques, field data collection, and postanalysis. Furthermore, this research is exemplified by a case study that illustrates the successful implementation of a distributed sensing network in an operational immersed tunnel, and monitoring data reveals cyclic structural deformations under impacts of daily tide and seasonal temperature variations. The data obtained from this network play a significant role in subsequent condition assessments of tunnel structures. The research findings contribute to the assessment of large‐scale infrastructure health conditions through the application of DFOS monitoring.

The short-term deformation behavior of immersed tunnels due to daily or monthly temperature changes and tidal variations is often not monitored but forms important input for a structural health assessment of the tunnel. In this study, distributed optical fiber sensors (DOFSs) are used to monitor the short-term (daily and monthly) deformation behavior of an immersed tunnel. Joint opening and the relative settlement differences between tunnel elements are monitored simultaneously at subhour intervals. Measurements show that the variation in the joint opening is strongly correlated with temperature change, and the joint gap has a tendency to open at low temperatures and to close at increasing temperatures. Simultaneously, the entire immersed section behaves more like a rigid body and moves upwards and downwards periodically due to tidal fluctuations in the river, with an observed vertical movement of slightly less than one millimeter. The tide also causes local tilting of tunnel segments, and this tilting behavior differs between winter and summer, which implies that the (seasonal) temperature-induced joint deformations affect the robustness of the tunnel to tidal loads. A soil-tunnel structure interaction analysis reveals that the cyclic vertical movement of the tunnel is driven by retardation of the tidal wave in deeper soil layers, which can be captured by a coupled flow model. This study provides new insights into the short-term deformation behavior of immersed tunnels.