This study addresses the performance challenges of Synthetic-Based Drilling Fluids (SBDF) in deep wells and high-temperature environments by engineering a novel multiple hydrogen-bonded crosslinked polymer, MBAH/nano-SiO₂. Synthesized using methyl methacrylate (MMA), butyl methacrylate (BMA), acrylic acid (AA), N-hydroxyethyl acrylamide (HEAA), and nano-silica (nano-SiO₂), the polymer improved crosslinking density, thermal properties, particle size distribution, and colloidal stability. The development of a ‘weak gel’ structure in W/O emulsions improved rheology and electrical stability (ES), with ES values reaching up to 775 V after aging at 180 °C. Moreover, the polymer’s amphiphilic structure and the synergistic effect of nano-SiO₂ increased emulsion film thickness and strength, further augmenting stability. The high-temperature and high-pressure filtration loss of SBDF was considerably reduced to 7.6 mL, benefiting well wall stability and reservoir damage control. This study provides crucial insights into optimizing multiple hydrogen-bonded crosslinked strategies and polymers in SBDF applications.

Addressing the high friction and torque challenges encountered in drilling processes for high-displacement wells, horizontal wells, and directional wells, we successfully synthesized OAG, a high-temperature and high-salinity drilling fluid lubricant, using materials such as oleic acid and glycerol. OAG was characterized through Fourier-transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA). The research findings demonstrate the excellent lubricating performance of OAG under high-temperature and high-salinity conditions. After adding 1.0% OAG to a 4% freshwater-based slurry, the adhesion coefficient of the mud cake decreased to 0.0437, and at a dosage of 1.5%, the lubrication coefficient was 0.032, resulting in a reduction rate of 94.1% in the lubrication coefficient. After heating at 200 °C for 16 h, the reduction rate of the lubrication coefficient reached 93.6%. Even under 35% NaCl conditions, the reduction rate of the lubrication coefficient remained at 80.3%, indicating excellent lubrication retention performance. The lubricant OAG exhibits good compatibility with high-density drilling fluid gel systems, maintaining their rheological properties after heating at 200 °C and reducing filtration loss. The lubrication mechanism analysis indicates that OAG can effectively adsorb onto the surface of N80 steel sheets. The contact angle of the steel sheets increased from 41.9° to 83.3° before and after hot rolling, indicating a significant enhancement in hydrophobicity. This enhancement is primarily attributed to the formation of an extreme-pressure lubricating film through chemical reactions of OAG on the metal surface. Consequently, this film markedly reduces the friction between the drilling tools and the wellbore rocks, thereby enhancing lubrication performance and providing valuable guidance for constructing high-density water-based drilling fluid gel systems.

The issue of fluid loss in fractured formations presents a significant challenge in petroleum engineering, often leading to increased operational costs and construction risks. To address the limitations of traditional lost circulation materials (LCMs) in oil reservoirs with different fracture sizes, this study developed an acrylic resin gel particle with excellent thermal stability (thermal decomposition temperature up to 314 °C) and compatibility. By employing Box–Behnken design and response surface methodology, the synergistic interaction of calcium hydroxide (Ca(OH)₂), asbestos fibers, and cement was optimized to create a novel gel solidification plugging system that meets the requirements of fluid loss control and compressive strength improvement. Experimental results revealed that the gel-based system demonstrated exceptional performance, achieving rapid fluid loss (total fluid loss time of 18~47 s) and forming a high-strength gelled filter cake (24 h compressive strength up to 17.5 MPa). Under simulated conditions (150 °C), the gel-based system provided efficient fracture sealing, showcasing remarkable adaptability and potential for engineering applications. This study underscores the promise of acrylic resin gel particles in overcoming fluid loss challenges in complex fractured formations.