Green and biodegradable materials with great mechanical properties and biocompatibility will offer new opportunities for next-generation high-performance biological materials. Herein, the novel oriented shish kebab crystals of a novel poly(trimethylene carbonate-lactide-glycolide) (PTLG) vascular stent are first reported to be successfully fabricated through a feasible solid-state drawing process to simultaneously enhance the mechanical performance and biocompatibility. The crystal structure of this self-reinforced vascular stent was transformed from spherulites to a shish kebab crystal, which indicates the mechanical interlocking effect and prevents the lamellae from slipping with a significant improvement of mechanical strength to 333 MPa. Meanwhile, it is different from typical biomedical polymers with smooth surface structures, and the as-obtained PTLG vascular stent exhibits a bionic surface morphology with a parallel micro groove and ridge structure. These ridges and grooves were attributed to the reorganization of cytoskeleton fiber bundles following the direction of blood flow shear stress. The structure and parameters of these morphologies were highly similar to the inner surface of blood vessels of the human, which facilitates cell adhesion growth to improve its proliferation, differentiation, and activity on the surface of PTLG.

Poly(lactic acid) (PLA) holds significant promise as an option in the field of packaging materials due to its biodegradability and antibacterial properties. Therefore, it is vital for developing packaging materials while improving their heat resistance, and transparency is essential for guaranteeing its application. Using a self-assembled nucleating agent with hydrogen bonding and thermodynamically compatible transparent polymethyl methacrylate (PMMA), this study fabricated PLA micro-crystals with an interface blurred grain. Furthermore, the crystalline structure-property relationship was investigated in different isothermal crystallization conditions; it was possible to achieve higher crystallinity while maintaining the transparency of PLA/10 wt% PMMA/0.3 wt% nucleating agent blends. Compared to other temperatures, the crystallization rate of PLA blends under annealing conditions at 90 °C was higher when induced by three different nucleating agents. Particularly, in the presence of the TC-328 nucleating agent, the system exhibited a crystallinity of 32%, the smallest grain size, and an increased Tg of 61.3 °C, as well as an elevated heat deformation temperature (HDT) from 54.13 °C to 63.2 °C. The smaller nucleating agents with high surface energy enhanced the interaction between the PLA and PMMA, enhancing the PLA/PMMA tensile strength and HDT. These findings may pave the way for designing novel blends for packaging or heat-resistant devices.

This study proposes a continuous preparation strategy for poly (l-lactic acid) (PLLA) scaffolds with oriented hierarchical microporous structures for bone repair. A PLLA-oriented multi-stage microporous bone repair scaffold (hereafter referred to as the oriented multi-stage microporous scaffold) was designed using a novel extrusion foaming technology that integrates fused deposition modeling (FDM) 3D printing with supercritical carbon dioxide (SC-CO₂) microcellular foaming technology. The influence of the 3D-printed structure on the microcellular morphology of the oriented multi-stage microporous scaffold was investigated and optimized. The combination of FDM and SC-CO₂ foaming technology enables a continuous extrusion foaming process for preparing oriented multi-stage microporous scaffolds. The mechanical strength of the scaffold reached 15.27 MPa, meeting the requirements for bone repair in a low-load environment. Notably, the formation of open pores on the surface of the oriented multi-stage microporous scaffold positively affected cell proliferation, differentiation, and activity, as well as the expression of anti-inflammatory and pro-inflammatory factors. In vitro cell experiments (such as CCK-8) showed that the cell proliferation rate in the oriented multi-stage microporous scaffold reached 100–300% after many days of cultivation. This work provides a strategy for the design and manufacture of PLLA scaffolds with hierarchical microcellular structures and biocompatibility for bone repair.

In this manuscript, an efficient self-reinforcing technology—solid hot drawing (SHD) technology—was combined with green processing supercritical carbon dioxide (SC-CO₂) foaming technology to promote poly (l-lactic acid) (PLLA) to form an oriented micropore structure. In addition, Polydimethylsiloxane (PDMS), with a high affinity of CO₂ and biological safety, was introduced to enhance the nucleation effect in SC-CO₂ foaming and co-regulate the uniformity of oriented micropores’ structure. The results showed that orientation induced PLLA crystallization, so the tensile strength was improved; the maximum tensile strength of the oriented micropores’ PLLA reached 151.2 MPa. Furthermore, the micropores mainly improved the toughness; the maximum elongation at break reached 148.3%. It is worth mentioning that PDMS can form an antibacterial film on the surface of the material, so that the material has a continuous antibacterial effect.