This study investigates the mechanical properties of titanium carbide/aluminum metal matrix composites (AMMCs) using both experimental and computational methods. Through accumulative roll bonding (ARB) and cryorolling (CR) processes, AA1050 alloy surfaces were reinforced with TiCp particles to create the Al–TiCp composite. The experimental analysis shows significant improvements in tensile strength, yield strength, elastic modulus, and hardness. The finite element analysis (FEA) simulations, particularly the microstructural modeling of RVE−1 (the experimental case model), align closely with the experimental results observed through scanning electron microscopy (SEM). This validation underscores the accuracy of the computational models in predicting the mechanical behavior under identical experimental conditions. The simulated elastic modulus deviates by 5.49% from the experimental value, while the tensile strength shows a 6.81% difference. Additionally, the simulated yield strength indicates a 2.85% deviation. The simulation data provide insights into the microstructural behavior, stress distribution, and particle–matrix interactions, facilitating the design optimization for enhanced performance. The study also explores the influence of particle shapes and sizes through Representative Volume Element (RVE) models, highlighting nuanced effects on stress–strain behavior. The microstructural evolution is examined via transmission electron microscopy (TEM), revealing insights regarding grain refinement. These findings demonstrate the potential of Al–TiCp composites for lightweight applications.

The influence of post-weld heat treatments (PWHT) on the phase transformation characteristics, microstructural evolution, and mechanical properties of ultrasonic spot welded NiTi alloy with Al interlayer was investigated. At room temperature, the as-welded joint were fully austenitic, while the microstructure of welded joint after PWHT at 450 ºC consisted in a mixture of martensite and austenite. The transformation temperatures were found to increase after the PWHT. Transmission electron microscope analysis shows that Al3Ti intermetallic compounds were formed on the Al side of the Al/NiTi interface after the PWHT at 450 ºC for 90 min. Furthermore, finely dispersed nanoscale Ni₄Ti₃ precipitates were observed in the joint. These nanoscale precipitates resulted in an increase in the transformation temperatures and improved the mechanical properties of the PHWT material. During lap-shear test, the as-welded samples failed in a brittle manner in the NiTi alloy, while the PWHT samples failed in the Al interlayer and exhibited ductile-like fracture characteristics.

In this study, AA1050/AA6061 laminated composites were prepared by three-cycle accumulative roll bonding (ARB) and subsequent rolling. The effects of the rolling process on the microstructure evolution and mechanical properties of AA1050/AA6061 laminated composites were systematically investigated. The results indicate that the mechanical properties of the laminated composites can be effectively improved by cryorolling compared with room-temperature rolling. The microstructure analysis reveals that cryorolling can suppress the necking of the hard layer to obtain a flat lamellar structure. Moreover, the microstructure characterized by transmission electron microscopy shows that cryorolling can inhibit the dynamic recovery and significantly refine the grain size of the constituent layers. Meanwhile, the tensile fracture surface illustrates that AA1050/AA6061 laminated composites have the optimal interfacial bonding quality after cryorolling. Therefore, the laminated composites obtain excellent mechanical properties with the contribution of these factors.