The filler materials are reinforced along with natural fibers in the composite to improve the quality and property of the component materials based on the requirements and its applications. In this paper, hybrid natural fiber composites were developed with and without filler materials as reinforcement. The developed hybrid natural fiber composites are machined using abrasive water jet cutting process with three different cutting parameters. The influences of cutting parameters are evaluated with respect to the kerf wall inclination, material removal rate, and surface roughness. The surface morphology was also studied to infer the basic mechanism involved during composite machining. The hybrid fiber composite with filler has proved that it can produce good engineering component without delamination and fiber pullouts during machining.

This work is focused on development of hybrid composites with better toughness and hardness by including natural filler reinforcements. The changes in the behavior of the composite due to filler inclusion were evaluated through acoustic emission technique to reveal the mechanism behind the improvement in properties. The hybrid composite was developed with Hemp/Kevlar fibers in (60:40) ratio by weight as reinforcement. To improve the shock resistance, bio-fillers palm and coconut shell mixture in (1:1) ratio was added to the matrix at different wt.% of resin. Characterization of the material was carried out after the flexural, impact and hardness tests.