The reliable operation of industrial equipment is imperative for ensuring both safety and enhanced production efficiency. Machine learning technology, particularly the Light Gradient Boosting Machine (LightGBM), has emerged as a valuable tool for achieving effective fault warning in industrial settings. Despite its success, the practical application of LightGBM encounters challenges in diverse scenarios, primarily stemming from the multitude of parameters that are intricate and challenging to ascertain, thus constraining computational efficiency and accuracy. In response to these challenges, we propose a novel innovative hybrid algorithm that integrates an Arithmetic Optimization Algorithm (AOA), Simulated Annealing (SA), and new search strategies. This amalgamation is designed to optimize LightGBM hyperparameters more effectively. Subsequently, we seamlessly integrate this hybrid algorithm with LightGBM to formulate a sophisticated fault warning system. Validation through industrial case studies demonstrates that our proposed algorithm consistently outperforms advanced methods in both prediction accuracy and generalization ability. In a real-world water pump application, the algorithm we proposed achieved a fault warning accuracy rate of 90%. Compared to three advanced algorithms, namely, Improved Social Engineering Optimizer-Backpropagation Network (ISEO-BP), Long Short-Term Memory-Convolutional Neural Network (LSTM-CNN), and Grey Wolf Optimizer-Light Gradient Boosting Machine (GWO-LightGBM), its Root Mean Square Error (RMSE) decreased by 7.14%, 17.84%, and 13.16%, respectively. At the same time, its R-Squared value increased by 2.15%, 7.02%, and 3.73%, respectively. Lastly, the method we proposed also holds a leading position in the success rate of a water pump fault warning. This accomplishment provides robust support for the timely detection of issues, thereby mitigating the risk of production interruptions.

The restoration and remodeling of the urban water supply system are traditional challenges for water companies due to either aged existing water supply networks or lodging expansion. These challenges involve the uncertainties induced by their lengthy-planned prospects and the impossible exact prediction of forthcoming events. In this regard, correlations exacerbate unpredictable data and parameters and probably undermine taking effective decisions in this context. Therefore, the remodel and restoration decision of water supply systems must be made using approaches that can effectively deal with correlation uncertainties. The present study develops a bi-objective stochastic optimization model that can handle interrelated uncertain parameters in the water supply system remodeling and restoration issue. The proposed mathematical model is validated using the data of the Mashhad Plain water supply system as a real case study, followed by performing and comparing different levels of conservatism and reliability. As a complex optimization problem, an efficient algorithm is needed to solve the problem. To this end, a hybrid meta-heuristic algorithm, which is a combination of the Red Deer Algorithm (as a newly introduced nature-inspired heuristic) and Simulated Annealing (as a traditional local search algorithm), is proposed. Considering the advantages of these algorithms, it is possible to alleviate the disadvantages of current methods when solving large-scale networks. Finally, an extensive comparison and discussion are made and then the main findings with practical solutions are presented to significantly evaluate the proposed model and algorithm.

In today’s industrial landscape, the imperative of fault warning for equipment and systems underscores its critical significance in research. The deployment of fault warning systems not only facilitates the early detection and identification of potential equipment failures, minimizing downtime and maintenance costs, but also bolsters equipment reliability and safety. However, the intricacies and non-linearity inherent in industrial data often pose challenges to traditional fault warning methods, resulting in diminished performance, especially with complex datasets. To address this challenge, we introduce a pioneering fault warning approach that integrates an enhanced Coati Optimization Algorithm (ICOA) with a Bidirectional Long Short-Term Memory (Bi-LSTM) network. Our strategy involves a triple approach incorporating chaos mapping, Gaussian walk, and random walk to mitigate the randomness of the initial solution in the conventional Coati Optimization Algorithm (COA). We augment its search capabilities through a dual population strategy, adaptive factors, and a stochastic differential variation strategy. The ICOA is employed for the optimal selection of Bi-LSTM parameters, effectively accomplishing the fault prediction task. Our method harnesses the global search capabilities of the COA and the sophisticated data analysis capabilities of the Bi-LSTM to enhance the accuracy and efficiency of fault warnings. In a practical application to a real-world case of induced draft fan fault warning, our results indicate that our method anticipates faults approximately two hours in advance. Furthermore, in comparison with other advanced methods, namely, the Improved Social Engineering Optimizer Optimized Backpropagation Network (ISEO-BP), the Sparrow Particle Swarm Hybrid Algorithm Optimized Light Gradient Boosting Machine (SSAPSO-LightGBM), and the Improved Butterfly Optimization Algorithm Optimized Bi-LSTM (MSBOA-Bi-LSTM), our proposed approach exhibits distinct advantages and robust prediction effects.