Corn is an important economic and food crop, and the corn threshing process is an important link in the processing of corn, but the damage rate in the threshing process has always been a problem, causing difficulties in subsequent processing and storage. To address the high damage rate in corn ear threshing, a texture analyzer was used to measure the fracture force of Boyun 88 and Zhengdan 958 corn varieties in the triaxial direction, and a CT scanning imaging system was used to analyze the connection mode between the carpopodium and the corn cob. The connection between the carpopodium and corn cob, as well as the fracture process of the carpopodium, was simulated. Finally, high-speed photography was used to study the corn ear threshing process. The results indicated that the fracture force of the carpopodium under radial tension was significantly greater than that under axial and tangential shear. Additionally, the simulated fracture stress value of the carpopodium exceeded its actual fracture stress value. Under radial stress, the fracture force between the carpopodium and corn cob exhibited more uniformity on the contact surface. When a tangential load was applied, it was observed that the force chain shifted and dissipated along the axis during corn kernel extrusion. High-speed photography on a discrete test bench revealed that corn kernel dispersion, extrusion, and force transfer facilitated the movement and migration of surrounding kernels, with the force transfer process resembling a “trapezoid”. This study offers theoretical guidance for corn threshing with low damage and an analysis of the threshing process.

Characteristics and numerical simulation of maize ear threshing under mixed airflow

Fracture regularity of corn kernel and stalk based on fractal theory