The jet formed by the traditional metal liner has a slender shape. The diameter of the jet head is consistent with that of the tail, and the ductility is good. When it is used to penetrate the target, it has a good damage effect. The low-density jet formed by the PTFE/Cu liner, according to the different preparation processes and densities, has different degrees of radial expansion. This phenomenon may lead to the expansion of the jet head during the penetration process, resulting in a damage effect, which is different from the previous jet on the target. In this paper, the numerical simulation of PTFE/Cu liners with different preparation processes penetrating steel targets is carried out, and the effects of different preparation processes and liner density on the penetration characteristics of jets penetrating steel targets are compared and analyzed. The PTFE/Cu shaped charge liner was processed according to different preparation processes, and the jet penetration steel target experiment was carried out, so as to verify and analyze the numerical simulation results.

In order to study the microstructure evolution of polytetrafluoroethylene–copper (PTFE-Cu) composites under compression load and reveal the molecular dynamics mechanism of deformation failure, three PTFE-Cu composites with different densities (3.0 g/cm³, 3.5 g/cm³, 4.0 g/cm³) were prepared in this study. The crystallinity of PTFE in each sample was determined via differential scanning calorimetry (DSC). The quasi-static compression mechanical properties test was carried out to analyze the effect of PTFE crystallinity on the macroscopic mechanical response of the composites. It is found that the crystallinity of the three PTFE-Cu composites was 43.05%, 39.49% and 40.13%, respectively, showing a non-monotonic trend of decreasing first and then increasing with an increase in copper powder content. The elastic modulus and yield strength of the material are negatively correlated with the crystallinity. The failure mode is the axial splitting failure and the composite morphology of axial splitting failure and shear tearing. Finally, the molecular dynamics simulation method is used to reveal the microstructure evolution and deformation failure mechanism of PTFE-Cu composites under compression load from the atomic scale, which provides a theoretical basis and experimental support for understanding the mechanical properties of PTFE-Cu composites.

In order to improve the research and development efficiency and quality of low-density liners in production and scientific research development, PLA and PLA-Cu composite liners were prepared based on 3D-printing technology. In this paper, the relationship between the shock wave velocity D and the particle velocity u of PLA and PLA-Cu materials was tested by a one-stage light gas gun experiment device, and then the Grüneisen equation of state parameters of the two materials was obtained by fitting. The forming process of the two jets was numerically simulated by using the equation of state. When combined with the pulsed X-ray shooting results of the jets, it was found that the jets of the two materials showed obvious characteristics of “expansion particle flow”, and the head of the PLA jet had a gasification phenomenon. The length of the PLA jet at 20 μs in the numerical simulation was 127.2 mm, and the average length of the PLA jet at 20 μs in the pulsed X-ray shooting experiment was 100.45 mm. The length of the PLA jet gasification part accounted for about 21% of the total length of the jet. The average velocity of the head of the PLA jet is 7798.35 m/s, and the average velocity of the head of the PLA-Cu jet is 8104.25 m/s. In this paper, 3D-printing technology is used to prepare the liner for the first time, aiming to open up a new preparation technology and provide a new material selection for low-density material liners.

To elucidate the physicochemical mechanisms underlying the violent explosion triggered by nylon (PA) jet penetration into explosive reactive armor, the thermal decomposition behavior of RDX and the influence mechanism of PA on its thermal reaction were studied by reaction molecular dynamics simulation and quantum chemical calculation, which were compared with experimental research. The study reveals that the decomposition of RDX is primarily initiated through pathways such as N–NO₂ homolysis, HONO elimination, and concerted ring-opening. The addition of PA reduces the energy barrier for N–N bond homolysis and provides hydrogen atoms to initiate HONO elimination via a heterogeneous pathway with a lower energy barrier, thereby promoting the initial decomposition of RDX. The free radicals produced by the decomposition of PA and RDX participate in a synergistic reaction, efficiently yielding stable products and significantly altering the distribution of intermediate species. The introduction of PA lowers the activation energy barrier for RDX decomposition and supplies hydrocarbon fragments as fuel for the reaction, facilitating rapid decomposition and initiation. This work clarifies the dual mechanism by which PA promotes RDX detonation from the perspective of microscopic reaction kinetics, providing theoretical insights for understanding and modulating the response of explosives under complex impact conditions.