A procedure based on MATLAB combined with ANSYS is presented and utilized for the aerodynamic and structural integrated optimization design of Horizontal-Axis Wind Turbine (HAWT) blades. Three modules are used for this purpose: an aerodynamic analysis module using the Blade Element Momentum (BEM) theory, a structural analysis module employing the Finite Element Method (FEM) and a multi-objective optimization module utilizing the non-dominated sorting genetic algorithm. The former two provide a sufficiently accurate solution of the aerodynamic and structural performances of the blade; the latter handles the design variables of the optimization problem, namely, the main geometrical shape and structural parameters of the blade, and promotes function optimization. The scope of the procedure is to achieve the best trade-off performances between the maximum Annual Energy Production (AEP) and the minimum blade mass under various design requirements. To prove the efficiency and reliability of the procedure, a commercial 1.5 megawatt (MW) HAWT blade is used as a case study. Compared with the original scheme, the optimization results show great improvements for the overall performance of the blade.

This paper presents an optimization method for the structural design of horizontal-axis wind turbine (HAWT) blades based on the particle swarm optimization algorithm (PSO) combined with the finite element method (FEM). The main goal is to create an optimization tool and to demonstrate the potential improvements that could be brought to the structural design of HAWT blades. A multi-criteria constrained optimization design model pursued with respect to minimum mass of the blade is developed. The number and the location of layers in the spar cap and the positions of the shear webs are employed as the design variables, while the strain limit, blade/tower clearance limit and vibration limit are taken into account as the constraint conditions. The optimization of the design of a commercial 1.5 MW HAWT blade is carried out by combining the above method and design model under ultimate (extreme) flap-wise load conditions. The optimization results are described and compared with the original design. It shows that the method used in this study is efficient and produces improved designs.

A procedure based on MATLAB combined with ANSYS is presented and utilized for the multi-objective aerodynamic and structural optimization of horizontal-axis wind turbine (HAWT) blades. In order to minimize the cost of energy (COE) and improve the overall performance of the blades, materials of carbon fiber reinforced plastic (CFRP) combined with glass fiber reinforced plastic (GFRP) are applied. The maximum annual energy production (AEP), the minimum blade mass and the minimum blade cost are taken as three objectives. Main aerodynamic and structural characteristics of the blades are employed as design variables. Various design requirements including strain, deflection, vibration and buckling limits are taken into account as constraints. To evaluate the aerodynamic performances and the structural behaviors, the blade element momentum (BEM) theory and the finite element method (FEM) are applied in the procedure. Moreover, the non-dominated sorting genetic algorithm (NSGA) II, which constitutes the core of the procedure, is adapted for the multi-objective optimization of the blades. To prove the efficiency and reliability of the procedure, a commercial 1.5 MW HAWT blade is used as a case study, and a set of trade-off solutions is obtained. Compared with the original scheme, the optimization results show great improvements for the overall performance of the blade.

A process of detailed CFD and structural numerical simulations of the 1.5 MW horizontal axis wind turbine (HAWT) blade is present. The main goal is to help advance the use of computer-aided simulation methods in the field of design and development of HAWT-blades. After an in-depth study of the aerodynamic configuration and materials of the blade, 3-D mapping software is utilized to reconstruct the high fidelity geometry, and then the geometry is imported into CFD and structure finite element analysis (FEA) software for completely simulation calculation. This research process shows that the CFD results compare well with the professional wind turbine design and certification software, GH-Bladed. Also, the modal analysis with finite element method (FEM) predicts well compared with experiment tests on a stationary blade. For extreme wind loads case that by considering a 50-year extreme gust simulated in CFD are unidirectional coupled to the FE-model, the results indicate that the maximum deflection of the blade tip is less than the distance between the blade tip (the point of maximum deflection) and the tower, the material of the blade provides enough resistance to the peak stresses the occur at the conjunction of shear webs and center spar cap. Buckling analysis is also included in the study.

A multi-objective optimization method for the structural design of horizontal-axis wind turbine (HAWT) blades is presented. The main goal is to minimize the weight and cost of the blade which uses glass fiber reinforced plastic (GFRP) coupled with carbon fiber reinforced plastic (CFRP) materials. The number and the location of layers in the spar cap, the width of the spar cap and the position of the shear webs are employed as the design variables, while the strain limit, blade/tower clearance limit and vibration limit are taken into account as the constraint conditions. The optimization of the design of a commercial 1.5 MW HAWT blade is carried out by combining FEM analysis and a multi-objective evolutionary algorithm under ultimate (extreme) flap-wise load and edge-wise load conditions. The best solutions are described and the comparison of the obtained results with the original design is performed to prove the efficiency and applicability of the method.