It is known that 3D printable concrete mixtures can be costly because they contain high dosages of binder and that the drying-shrinkage performance may be adversely affected. Mineral additives and fibers are generally used to control these negative aspects. In this study, the use of silica fume, a natural viscosity modifying admixture, was investigated to improve the rheological and thixotropic behavior of 3D printable concrete mixtures reinforced with polypropylene fiber (FR-3DPC). The effect of increasing the silica fume utilization ratio in FR-3DPC on the compressive strength (CS), flexural strength (FS), and drying-shrinkage (DS) performance of the mixtures was also examined. A total of five FR-3DPC mixtures were produced using silica fume at the rate of 3, 6, 9, and 12% of the cement weight, in addition to the control mixture without silica fume. As a result of the tests, the dynamic yield stress value decreased with the addition of 3% silica fume to the control mixture. However, it was found that the dynamic yield stress and apparent viscosity values of the mixtures increased with the addition of 6, 9, and 12% silica fume. With the increase in the use of silica fume, the CS values of the mixtures were generally affected positively, while the FS and DS behavior were affected negatively.

The use of recycled aggregates derived from construction and demolition wastes increased in the concrete construction industry. While the coarse fraction (i.e., from 5 to 20 mm) was successfully recycled, the fine fraction (i.e., from 0 to 5 mm) is hardly recyclable given its heterogenous nature and poor physical properties. This paper assesses the feasibility of recycled mortar aggregate (RMA) in pavement concrete applications requiring superior resistance to weathering and wearing effects. Three concrete strength grade categories prepared with different water-to-binder ratios (w/b) of 0.4, 0.5, and 0.6 are investigated; the natural sand replacement levels by RMA varied from 0 % to 60 % by volume, at 20 % increment rates. Test results showed that the detrimental RMA effect on durability depends on the concrete strength category, requiring proper adjustment of the maximum replacement rate to maintain acceptable losses in performance. Hence, the higher strength grade mixtures prepared with 0.4 w/b were found to yield significant drops in durability reaching 25 % in water sorptivity, 18 % in abrasion, and 22 % due to freeze/thaw (F/T) cycles. In contrast, the lower strength grade concrete made with 0.6 w/b exhibited marginal degradation in strength and durability, despite the incorporation of 60 % RMA. The resulting losses in sorptivity, abrasion, and F/T cycles were limited to 13 %, 8 %, and 12 %, respectively.