When mechanical products work in complex environments, it is imperative to build an optimal maintenance strategy, based on accurate positioning of fault locations and prediction of fault conditions. Based on digital twinning technology, this paper proposes a “super-network-warning features” fault prediction and maintenance method. According to the digital twin five-dimensional structure, a three-layer super-network model is constructed, providing a quantitative research for data among heterogeneous subjects in digital twinning. Early-warning-featurefeature feature featurefeatures in the physical layer, virtual layer and service layer are selected as input parameters of the fault prediction model to accurately predict the cause of the fault. Then, using the simulation and optimization functions of the virtual model in digital twinning, a real-time maintenance strategy is formulated for the causes of the fault. It supplements the missing link between fault prediction and maintenance. Taking an aero-engine bearing as an example, this method is compared with a traditional method. The results show that the model prediction error of this method is better than the traditional method.
30 September 2014 in The International Journal of Advanced Manufacturing Technology
Hydrostatic bearing is a key part that provides precision and long life to machine tools. It is one of the embodiments of tribology, mechanics, optimization method, and structural design in engineering practice. Articles about hydrostatic bearings since 1990 are collected in this review. Researching status is evaluated in two aspects: basic theory and typical application. This article presents a review of research articles related to introducing developments in hydrostatic bearings. Basic theory contains equations and analysis methods which include analytic, numerical, and experimental methods. Typical applications are based on rectangular oil pad, circular oil pad, and journal bearings. Moreover, this article focuses on the analysis of the relevant model, solution, and optimization and summarizes the hotspots and development directions.
28 September 2015 in The International Journal of Advanced Manufacturing Technology
Threaded fasteners are one of the most commonly used connection methods for mechanical structures. Its primary function is to generate appropriate clamping forces and fasten the connected parts. An inappropriate preload can cause loosening, fatigue fracture, and other problems. This will affect the safety and reliability of mechanical equipment. The precise control of the preload has become a critical issue in mechanical assembly processes. Over the past few decades, various tightening measures and methods have been proposed to address this issue. However, many problems continue to exist with practical applications that have not been reviewed comprehensively and systematically. First, various control methods were summarized systematically, and their advantages and disadvantages in engineering applications were analyzed. Torque control is the most widely used tightening method owing to its simple operation and low cost. Therefore, the research on the torque control method was summarized systematically from three aspects: the torque–preload correlation formula, effective friction radius, and friction characteristics during tightening. In addition, the special circumstances that may increase preload uncertainty were discussed. Finally, based on a summary of the current research status, the prospects for future research were discussed. This study would aid researchers in extensively understanding the problems in preload control.