Exposure to high levels of radiation can cause acute, long-term health effects, such as acute radiation syndrome, cancer, and cardiovascular disease. This is an important occupational hazard in different fields, such as the aerospace and healthcare industry, as well as a crucial burden to overcome to boost space applications and exploration. Protective bulky equipment made of heavy metals is not suitable for many advanced purporses, such as mobile devices, wearable shields, and manned spacecrafts. In the latter case, the in-space manufacturing of protective shields is highly desirable and remains an unmet need. Composites made of polymers and high atomic number fillers are potential means for radiation protection due to their low weight, good flexibility, and good processability. In the present work, we developed electrospun composites based on polycaprolactone (polymer matrix) and tungsten powder for application as shielding materials. Electrospinning is a versatile technology that is easily scalable at an industrial level and allows obtaining very lightweight, flexible sheet materials for wearables. By controlling tungsten powder size, we engineered homogeneous, stable and processable suspensions to fabricate radiation composite shielding sheets. The shielding capability was assessed by an in vivo model on prototype composite sheets containing 80 w% of W filler in a polycaprolactone (PCL) fibrous matrix by means of irradiation tests (X-rays) on mice. The obtained results are promising; as expected, the shielding effectivity of the developed composite material increases with the thickness/number of stacked layers. It is worth noting that a thin barrier consisting of 24 layers of the innovative shielding material reduces the extent of apoptosis by 1.5 times compared to the non-shielded mice.

This study reports on the two-step manufacturing process of a filtration media obtained by first electrospinning a layer of polycaprolactone (PCL) non-woven fibers onto a paper filter backing and subsequently coating it by electrospraying with a second layer made of pure acidolysis lignin. The manufacturing of pure lignin coatings by solution electrospraying represents a novel development that requires fine control of the underlying electrodynamic processing. The effect of increasing deposition time on the lignin coating was investigated for electrospray time from 2.5 min to 120 min. Microstructural and physical characterization included SEM, surface roughness analysis, porosity tests, permeability tests by a Gurley densometer, ATR-FTIR analysis, and contact angle measurements vs. both water and oil. The results indicate that, from a functional viewpoint, such a natural coating endowed the membrane with an amphiphilic behavior that enabled modulating the nature of the bare PCL non-woven substrate. Accordingly, the intrinsic hydrophobic behavior of bare PCL electrospun fibers could be reduced, with a marked decrease already for a thin coating of less than 50 nm. Instead, the wettability of PCL vs. apolar liquids was altered in a less predictable manner, i.e., producing an initial increase of the oil contact angles (OCA) for thin lignin coating, followed by a steady decrease in OCA for higher densities of deposited lignin. To highlight the effect of the lignin type on the results, two grades of oak (AL-OA) of the Quercus cerris L. species and eucalyptus (AL-EU) of the Eucalyptus camaldulensis Dehnh species were compared throughout the investigation. All grades of lignin yielded coatings with measurable antibacterial properties, which were investigated against Staphylococcus aureus and Escherichia coli, yielding superior results for AL-EU. Remarkably, the lignin coatings did not change overall porosity but smoothed the surface roughness and allowed modulating air permeability, which is relevant for filtration applications. The findings are relevant for applications of this abundant biopolymer not only for filtration but also in biotechnology, health, packaging, and circular economy applications in general, where the reuse of such natural byproducts also brings a fundamental demanufacturing advantage.

Polybenzimidazole (PBI), a high-performance polymer known for its exceptional thermal stability and chemical resistance, was processed by solution electrospinning to manufacture fibrous non-woven membranes. The process was repeated under different conditions by adjusting four main settings: the polymer solution concentration, the flow rate, the voltage applied between the needle and the collector, and the separating distance. To clarify the interplay between process parameters and material properties, a Design of Experiment (DOE) approach was used to systematically analyze the effects of said parameters on microstructural properties, including fiber diameter, porosity, and air permeability, pointing out that the increase in viscosity improves fiber uniformity, while optimizing the applied voltage and the needle–collector distance enhances jet stability and solvent evaporation, crucial for defect-free fibrous microstructures. Post-processing via calendering further refined the membrane texture and properties, for example by reducing porosity and air permeability without significantly altering the fibrous morphology, particularly at low lamination ratios. Thermal and mechanical evaluations highlighted that the obtained electrospun PBI membranes exhibited enhanced flexibility, but lower tensile strength compared to cast films due to the underlying open pore microstructure. This integrated approach—combining experimental characterization, DOE-guided optimization, and post-processing via calendering—provides a systematic framework for tailoring PBI membranes for specific applications, such as filtration, fuel cells, and molecular sieving. The findings highlight the potential of PBI-based electrospun membranes as versatile materials, offering high thermal stability, chemical resistance, and tunable properties, thereby establishing a foundation for further innovation in advanced polymeric membrane design and applications for energy and sustainability.

Developing efficient and durable anion-exchange membranes (AEMs) is essential for advancing electrochemical energy technologies such as water electrolyzers. This study presents a methodological approach for fabricating an AEM by electrospinning a polysulfone (PSU)-based nanofibrous matrix, followed by post-activation using an ionomer solution containing quaternary ammonium (QA) functional groups. Electrospinning is a promising and versatile technique for membrane fabrication, particularly in the context of green hydrogen production via AEM water electrolysis. Its ability to produce nanofibrous matrixes with tunable morphology and properties makes it an attractive alternative to conventional methods for research across various applications. This study demonstrated the feasibility of fabricating electrospun AEMs using polysulfone as a backbone material, suggesting its promise as a potentially scalable solution to manage the high-cost issue of commercial AEMs for future hydrogen production. The resulting composite membrane exhibited ionic conductivity and electrochemical performance comparable to a benchmark membrane fabricated by activating a commercial Celgard 3401 support via phase inversion. Although the mechanical strength of the electrospun membrane was lower than that of the commercial support, its good electrochemical characteristics—combined with the potential for roll-to-roll electrospinning—underscore the promise of this approach as a viable, economically scalable strategy for future hydrogen production WE technologies.

The contamination of water by heavy metals poses an escalating risk to human health and the environment, underscoring the critical need for efficient removal methods to secure safe water resources. This study evaluated the performance of four cationic exchange materials (labeled “PS—DVB”, “PA—DVB”, “TFSA”, and “OGL”) in removing or harvesting metals such as copper, silver, lead, cobalt, and nickel from aqueous solutions, several of which are precious and/or classified as Critical Raw Materials (CRMs) due to their economic importance and supply risk. The objective was to screen and benchmark the four ion exchange materials for water treatment applications by investigating their metal sequestration capacities. Experiments were conducted using synthetic solutions with controlled metal concentrations, analyzed through ICP-OES, and supported by kinetic modeling. The adsorption capacities (qe) obtained experimentally were compared with those predicted by pseudo-first-order and pseudo-second-order models. This methodology enables high precision and reproducibility, validating its applicability for assessing ion exchange performance. The results indicated that PS—DVB and PA—DVB resins proved to be of “wide range”, exhibiting high efficacy for most of the metals tested, including CRM-designated ones, and suggesting their suitability for water purification. Additionally, the second-life Nafion-based “TFSA” material demonstrated commendable performance, highlighting its potential as a viable and technologically advanced alternative in water treatment. Lastly, the lignin-based material, “OGL”, representing the most innovative and sustainability apt option, offered relevant performance only in selected cases. The significant differences in performance among the resins underscore the impact of structural and compositional factors on adsorption efficiency. This study offers valuable insights for investigating and selecting new sustainable materials for treating contaminated water, opening new pathways for targeted and optimized solutions in environmental remediation.