The double-hole rice vacuum seed meter is critical equipment for the planting precision of rice direct seeding. The effects of shaped holes and seed disturbance on the precision of rice bunch planting were investigated to improve the precision of bunch planting with the double-hole rice vacuum seed meter. A test bench with the rice vacuum seed meter was set up to analyze the trends in the quality of feed index, miss index, and multiple index of seed meters with different shaped holes at different speeds and vacuum pressures. Based on the optimal hole structure, different seed disturbance structures were designed to investigate the influence of the seed disturbance structure on the precision of bunch planting. A multiple linear regression model was established for the relationship between the disturbance structure, vacuum pressure, rotational speed, and the precision of bunch planting. Discrete element numerical simulation experiments were carried out to analyze the effect of disturbance structures on seeds. The planting precision of the seed meter with the shaped hole was significantly higher than that of the seed meter without the shaped hole while the shaped hole B was the optimum structure. Disturbance structure affects the quality of feed index, multiple index rate, and miss index. The planting precision of the seed disturbance structure II was better than the other structures. At a speed of 60 rpm and vacuum pressures of 2.0 kPa, 2.4 kPa, and 2.8 kPa, the qualities of feed index of seed disturbance structure II were 90%, 91.11%, and 89.17%, respectively, and the miss indexes were 2.96%, 1.94%, and 1.57%, respectively. At high rotational speeds, the precision of rice bunch planting with the seed disturbance structure is better than that without the seed disturbance structure. In the simulation test, the seed velocity and total force magnitude of the meter without disturbance structures were less than those with the disturbed structure. Simulation experiments showed that the seed disturbance structure breaks up the stacked state of seeds. Research has shown that the shaped hole holds the seed in a stable suction posture, which helps to increase the seed-filling rate. Seed disturbance improves seed mobility, thereby enhancing the precision of bunch planting.

Rice direct seeding for bunch planting is a sustainable agricultural production method that reduces production costs, improves rice lodging resistance, and conserves irrigation water in the field. However, there are notable differences in seed treatment between direct seeding on dry land and in paddy fields, which can impact the seeding process’s accuracy. This study employs the numerical simulation methods of computational fluid dynamics (CFDs) and discrete element method (DEM) to examine the motion characteristics of dry and wet rice seeds in a fluid–solid coupled domain and their impact on seeding accuracy. The aim is to guide the optimization of the rice air-suction seed metering device. Rice seeds were divided into dry and wet groups, and their physical properties were measured. Discrete element models of rice seeds were constructed and calibrated using a polyhedral method. The results show that the static friction coefficient between the seed meter and the seed ranged from 0.902 to 0.950, and the thousand-grain weights ranged from 25.89 to 32.42 g, which were higher than those of the dry rice seed, which ranged from 0.774 to 0.839, and from 25.89 to 32.42 g. After calibration, the errors between the simulated dynamic stacking angles of HHZD, HYD, YLYD, HHZW, HYW, and YLYW and the physical–dynamic stacking angles were 0.12%, 0.13%, 0.75%, 0.62%, 0.08%, 0.75%, 0.59%, and 1.24%, respectively, which indicated that the discrete element model for rice was reliable. Additionally, a seeding accuracy test revealed that wet seeds of the same variety had higher missing and single indices, while dry seeds had higher triple and multiple indices. Furthermore, CFD-DEM simulations demonstrated that wet seeds’ normal and tangential forces were more significant than those on dry seeds during the seed-filling process. At 40 rpm, the normal and tangential forces during the seed-filling process of HYW are 37.69 × 10⁻³ N and 12.47 × 10⁻³ N, respectively, which are higher than those of HYD (25.18 × 10⁻³ N and 9.19 × 10⁻³ N). The action force of suctioned rice seeds was directly proportional to the missing and single indices. The primary factors contributing to the discrepancy in seeding accuracy between dry and wet rice are the thousand-grain weight, the static friction coefficient between the seed meter and the seed, and the action force exerted between the rice seeds. In addition, using a shaped hole structure and optimizing the seed chamber structure can reduce normal and tangential forces and improve seeding accuracy. This study provides a reference for the simulation of rice seed flow-solid coupling and optimization of air-suction seed metering devices.

To elucidate the vibrational characteristics of power chassis in paddy fields, we examined the Yanmar VPG6G rice transplanter across diverse terrains, including paddy fields, dry land, and concrete roads. Vibrational acceleration measurements, taken in longitudinal, transverse, and vertical orientations at key chassis locations, revealed noteworthy findings. The Mizuta power chassis exhibited its lowest root-mean-square (RMS) vibrational acceleration on concrete, while the highest was observed on paddy fields. The acceleration power spectra predominantly peaked between 1~14 Hz, with peak values amplifying as speed increased. Additionally, pendant orientation frequencies exceeded those of longitudinal and lateral directions. Both front and rear wheels mirrored the vibrational accelerations of the rear axle, but dynamic load coefficients for the front wheels consistently surpassed the rear, particularly at elevated speeds. This research not only enhances our understanding of terrain-induced vibrations and the intricate dynamics between terrain and tires but also lays the groundwork for designing optimized vibration-damping solutions tailored to prevalent road conditions.

To address the lack of specialized seeding equipment and low manual seeding efficiency in rice plot breeding, this study developed an air suction precision seed-metering device for rice plot breeding, featuring automatic seed-switching and seed-clearing functions controlled by an STM32 microcontroller. Firstly, based on morphological analysis and MATLAB image processing, an active contour method was used to construct a suction hole model. Secondly, to meet the non-contaminated switching requirements between rice varieties, an electrically controlled seed-switching and seed-clearing mechanism was developed based on QR code-based precise recognition and positioning. Using 10 rice varieties as experimental materials, performance tests were conducted. The results showed that the seed-switching mechanism had single and cumulative errors under 0.4°, and the seed-clearing rate reached 100% with an average clearing time below 0.88 s. At a rotational speed of 20 r·min⁻¹ and negative pressure of 3200 Pa, seed-filling performance was optimal for all rice varieties. Among them, the rice variety Nayou 6388 exhibited the best seed-filling performance, with a 0.8% missing seed rate, 97.6% single and double seed rate, and 1.6% multiple seed rate. In double-row coordinated tests, each seed-metering device independently completed seed switching and maintained synchronized operation, meeting agronomic requirements for accurate seed switching/clearing and precision seed filling in rice plot breeding.

Parameter optimization and experiment of the vacuum seed meter with double holes for direct seeding of rice

This study aims to clarify the nonlinear pressure loss patterns of the pneumatic system in a pneumatic seeder under varying pipeline structures and airflow parameters, and to develop a rapid prediction equation for the main pipe’s pressure loss. The studied multi-branch pipeline system consists of a main pipe, a header, and ten branch pipes. The main pipe is vertically installed at the center of the header in a straight-line configuration. The ten branch pipes are symmetrically and evenly spaced along the axial direction of the header, distributed on both sides of the main pipe. The outlet directions of the branch pipes are arranged in a 180° orientation opposite to the inlet direction of the main pipe, forming a symmetric multi-branch configuration. Firstly, this study investigated the flow characteristics within the multi-branch pipeline of the pneumatic system and elaborated on the mechanism of flow division in the pipeline. The key geometric factors affecting airflow were identified. Secondly, from a microscopic perspective, CFD simulations were employed to analyze the fundamental causes of pressure loss in the multi-branch pipeline system. Finally, from a macroscopic perspective, a dimensional analysis method was used to establish an empirical equation describing the relationship between the pressure loss (P) and several influencing factors, including the air density (ρ), air’s dynamic viscosity (μ), closed-end length of the header (Δl), branch pipe 1’s flow rate (Q), main pipe’s inner diameter (D), header’s inner diameter (γ), branch pipe’s inner diameter (d), and the spacing of the branch pipe (δ). The results of the bench tests indicate that when 0.0018 m³·s⁻¹ ≤ Q ≤ 0.0045 m³·s⁻¹, 0.0272 m < d ≤ 0.036 m, 0.225 m < δ ≤ 0.26 m, 0.057 m ≤ γ ≤ 0.0814 m, and 0.0426 m ≤ D ≤ 0.0536 m, the prediction accuracy of the empirical equation can be controlled within 10%. Therefore, the equation provides a reference for the structural design and optimization of pneumatic seeders’ multi-branch pipelines.