Typical usage scenarios for energy storage and electric vehicles (EVs) require lithium-ion batteries (LIBs) to operate under extreme conditions, including varying temperatures, high charge/discharge rates, and various depths of charge and discharge, while also fulfilling vehicle-to-grid (V2G) interaction requirements. This study empirically investigates the impact of ambient temperature, charge/discharge rate, and charge/discharge cut-off voltage on the capacity degradation rate and internal resistance growth of 18,650 commercial LIBs. The charge/discharge rate was found to have the most significant influence on these parameters, particularly the charging rate. These insights contribute to a better understanding of the risks associated with low-temperature aging and can aid in the prevention or mitigation of safety incidents.

This paper provides insights into the four key behaviors and mechanisms of the aging to failure of batteries in micro-overcharge cycles at different temperatures, as well as the changes in thermal stability. The test results from a scanning electron microscope (SEM) and an energy-dispersive spectrometer (EDS) indicate that battery failure is primarily associated with the rupture of cathode materials, the fracturing and pulverization of electrode materials on the anode current collector, and the formation of lithium dendrites. Additionally, battery safety is influenced by environmental temperatures and the battery’s state of health (SOH), with failed batteries exhibiting the poorest stability and the highest mass loss rates. Under isothermal conditions, micro-overcharge leads to battery failure without thermal runaway. Thus, temperature stands out as the most influential factor in battery safety. These insights hold significant theoretical and practical value for the development of more precise and secure battery management systems.