Aluminum (Al) components of high quality often require an optimal ratio of lightness and favorable mechanical properties. In order to improve the physical-mechanical properties of Al, an aluminum oxide (Al₂O₃) film is usually formed on the surface of Al, which itself is characterized by high strength, hardness, corrosion resistance, and other technical properties. Unfortunately, depending on the conditions, the oxide film may be formed from different crystal phases on the Al surface, which are not always of desirable quality, i.e., the α-Al₂O₃ phase. The present review demonstrates that the properties of the Al₂O₃ film may be improved by Al processing with a laser beam according to the scheme: Al (Al alloy) → electrochemical anodizing → treatment with laser irradiation → α-Al₂O₃. Both Al substrate and the anodizing electrolyte affect the phase transformation of anodic Al₂O₃. Laser irradiation of the Al₂O₃ surface leads to high heating and cooling rates, which may promote the formation of a highly crystalline α-Al₂O₃ phase on anodic Al₂O₃.

The adhesion quality of Ni-P coatings on aluminum is important for mechanical and anticorrosion properties. In this study, the adhesion of Ni-P coatings on nanoporous Al₂O₃ ceramic (NAC) was evaluated by impact testing. NAC was fabricated on AA6061 alloy by anodizing in sulfuric acid. The deposition of Ni-P coating was carried out on NAC with and without zincate pretreatment. It was found that zincate activation of Al₂O₃ accelerates the formation of Ni-P coating. A cross-sectional analysis using energy-dispersive X-ray spectroscopy showed that the mechanical properties and impact resistance of the Ni-P coating are strongly related to the chemical composition in the vicinity of its interface with Al₂O₃. The course of the formation process of Ni-P coating and its mechanisms are also very important. Although the formation of Ni-P coating was slower without zincate treatment, its stronger adhesion to NAC led to superior impact resistance compared to zincate-treated Al₂O₃. Improved durability of items with Ni-P coatings can benefit many applications.

The utilization of anodized aluminum (Al) components would contribute greatly to combat against dry friction if good tribological properties could be attained. Despite its hardness, the wear rate of anodic coatings presents a major problem in many applications, including automotive, aerospace and high-tech industries. Recently, nanolayers of Ti demonstrated high tribological effectiveness and unusually low dry friction on anodic coatings. However, few researchers focus on the tribological characterization of nanolayers of other elements. In this study, nanolayers of Ti, Zr, Hf, Cu, Cr, Nb and Sn were deposited on anodized 1050 and 6082 alloys by magnetron sputtering and Atomic Layer Deposition. Major attention was devoted to surface roughness and hardness measurements, because of their importance for static friction. The results showed that structural, chemical and other intrinsic properties of nanolayers of Group IVB elements in many cases led to significant friction reduction, when compared to those of Cu, Cr and Hf. Nanolayers of 15 nm to 75 nm thicknesses appeared most effective tribologically, while 180 nm or thicker layers progressively lost their ability to sustain low dynamic friction. Deposition of nanoscale structures could provide advantages for the anodized Al industry in protection against incidental friction and wear.