Mineral extraction of coal in the carboniferous region of southern Santa Catarina (Brazil) plays a significant role in the regional economy. However, this activity has severe environmental impacts, with approximately 65% of the extracted mineral being discarded as a rejected material (deposited in landfills). The identification of the technological potential of these materials, based on the geological aspects of the extraction site and the beneficiation operations applied to obtain coal, provides the opportunity to add value to different residual fractions that can be reused. Thus, waste valorization, the main objective of this work, has recently become a strategy for the application of these minerals in the production of clay ceramics using a systematic approach named CPQvA, which means “classification, potentiality, quantity/viability, and applicability”. The use of these materials as secondary mineral sources can avoid the deposition of these materials in industrial landfills and help to reduce the pressure on landfills, which receive an average of four million tons of material annually. In this study, the residual fraction, part of the tailing from coal beneficiation, known as coal fines, was evaluated for formulation valorization in clay ceramics. This residual fraction was classified as non-hazardous (class II-A, non-inert). X-ray fluorescence spectrometry, X-ray diffraction, and thermogravimetric analysis were performed to characterize the moisture content, particle-size distribution, and coal content to be used in the development of different formulations using the residual fraction of coal tailings (ranging from 0 to 40%) that are of technological interest to the sector. Processing parameters, such as firing at different temperatures (750, 800, 850, and 900 °C), were also correlated with these formulations. The results were compared with those of a reference ceramic formulation from the local productive arrangement of Morro da Fumaça (Arranjo Produtivo Local Cerâmica Vermelha de Morro da Fumaça). The various relationships between the materials were characterized in terms of their thermal shrinkage, water absorption, and mechanical resistance. Leaching and solubilization environmental tests revealed that both the industrial standard formulation and formulations with the application of the residual fraction were classified as non-hazardous materials. Thus, the method of using a mining residual fraction in the formulation of clay ceramics proved to be beneficial for the circular economy in the regional mineral sector through productive and environmental gains; the primary mineral resource and energy consumptions and the impacts related to waste generation were reduced. The results of this study can be applied to similar situations in other parts of the world.

The environmental impact of clay mining can be minimized using extractive mineral circularity practices. Combining the available knowledge of the characteristics of different clays with statistical tools was a decisive step for the improved use of mining resources. Through blends, all the mined materials can be incorporated to produce quality ceramic products. This study identified two types of clay from abandoned mining areas in the southern state of Santa Catarina, Brazil. These raw materials were valued together with plastic clay, which is widely used in the region, to develop 10 different formulations using a mixture design method. The clays were characterized using average granulometric distribution, mineralogical composition, and chemical, thermal and plasticity analyses. The specimens were shaped by extrusion, dried in an oven, fired in a muffle furnace and characterized based on their shrinkage, water absorption and compressive strength values. Two clays with varying characteristics—one with low workability and the other with a high silica content—exhibited difficulties (generating defects) in the extrusion shaping process, which compromised the final quality of the ceramic paste. Results showed that incorporating up to 45% by mass of the low-workability clay resulted in an increase in water absorption. The more siliceous clay improved dimensional control; however, its use at high contents (~80%) decreased the mechanical resistance. Nevertheless, when used in controlled amounts, these clays can be beneficial to the production of blocks and bricks because they have the potential to improve some properties of the finished ceramic products.

This study evaluates the characteristics and environmental behavior of river sediments impacted by coal mining in the southern coal region of Santa Catarina, Brazil. Sediments accumulated in mining-affected rivers represent an environmental liability due to the presence of potentially toxic elements and their limited management options. In this context, ceramization is investigated as an alternative strategy for reducing contaminant mobility through thermal treatment of sediments collected at four sampling points (PU1–PU4) along the Urussanga River. Initially, leaching and solubilization tests were performed to assess the mobility of chemical elements, and the raw sediments were further characterized by chemical, mineralogical, and thermal analyses. Subsequently, ceramic specimens were produced from the sediments and subjected to thermal treatment at 1100 °C. After firing, the specimens were re-evaluated through leaching and solubilization assays to verify changes in contaminant mobility after the ceramization process. The results showed that raw sediments exhibited aluminum, iron, and manganese concentrations in the solubilized extract that exceeded regulatory thresholds, particularly for iron, which reached up to 21.91 mg/L. After thermal treatment, a substantial reduction in the solubility of these elements was observed, with concentrations falling below the established limits at all sampling points. This reduction in mobility is likely associated with physicochemical transformations occurring during firing, including matrix densification and the incorporation of elements into less soluble phases, as reported in previous ceramic processing studies. Overall, the findings demonstrate that ceramization represents a promising strategy for reducing contaminant mobility in coal mining-impacted river sediments, offering a viable and environmentally friendly alternative for sediment management and valorization.

Air pollution is a problem in everyday life, where the advancement of industrialization presents potential exacerbation of emissions levels and atmospheric pollutant concentrations. This study evaluated the influence that meteorological variables temperature, relative humidity, precipitation, wind speed, and direction exert on the concentration of particulate matter, especially PM2.5, in urban areas. Procedures involving air quality monitoring data and meteorological data were established during 45 days, provided by monitoring stations for both air quality and meteorology, installed nearby, evaluating the mean, average standard deviation, and predominance for the collected values. The results showed how atmospheric dynamics directly influence PM concentration levels, since for wind directions coming from the 1st quadrant (N, NNE, NE, and ENE) with low speeds or equal to zero, concentration levels were high; for winds coming from the 3rd quadrant (S, SSW, SW, and WSW) with elevated speeds or different from zero, concentration levels were low. Thus, it was possible to verify that the dynamics of wind speed and direction should be analyzed together since they depend on each other and proved to be determining factors for PM concentration levels.