During shale gas field production, wellhead throttle valves are prone to erosion caused by solid particles carried in the gas stream, posing significant safety risks. Existing studies on erosion primarily focus on simple structure like elbows and tees, while research on gas–solid two-phase flow erosion in needle throttle valves remains limited. This paper establishes a numerical model based on the CFD-DPM approach, integrating actual shale gas field production conditions to investigate the erosion behavior of needle throttle valves under varying openings, particle sizes, inlet velocities, and particle mass flow rates. The results show that the valve spool consistently exhibits the highest erosion rate among all components, with the most severe erosion localized at its front end. At a 1/4 opening, particles colliding with the spool exhibit significantly increased frequency and energy when re-entering the upstream pipeline, raising the risk of blockages. Furthermore, when the opening exceeds 2/4, the valve chamber experiences higher erosion rates than the upstream and downstream pipelines. This study provides critical insights for optimizing valve design and maintenance strategies, thereby enhancing service life and ensuring safe shale gas production.

Shale gas is a low-carbon unconventional natural gas resource. The development of shale gas helps to optimize the energy structure and reduce carbon emissions. However, the needle throttle valves (NTVs) commonly used in shale gas fields are usually severely eroded by solid particles. Based on the method of CFD-DEM coupling calculation, this paper constructs a gas–solid two-phase flow erosion model of the NTV and studies the influence of different placement methods, valve opening degrees, and other factors on particle movement and valve erosion. This research found that the spool is the area of the valve that is most severely eroded, and when placed horizontally, it has a serious ‘bias wear’ phenomenon. The research results herein can provide references for the design optimization and on-site maintenance of valve performance.

As the main by-product of oil production, oil production wastewater has the characteristics of high organic content and poor biodegradability, which makes the low temperature plasma wastewater treatment technology get new development. The Ground electrode atomization negative corona discharge（GEANCD） technology increases the discharge current on the basis of traditional corona discharge, but the uneven atomization of liquid is a key challenge at present, which will have a great impact on the degradation of wastewater pollutants. In this study, the GEANCD reactor was redesigned and a self-developed spiral wire hole electrode (SWHE) was used to replace the conventional wire electrode (WE). The discharge characteristics of the reactor under the two electrode structures were investigated and the optimal discharge parameters were determined. Under the optimum discharge parameters, the treatment effect of the two electrode structures with or without coupling Fenton reagent on oil production wastewater was also compared. The experimental results show that under the optimal discharge parameters of flow rate of 25 mL/min, plate electrode distance of 50 mm and discharge voltage of 14 kV, the reactor equipped with SWHE has higher discharge current, and the treatment effect of oil production wastewater is better when coupled with Fenton reagent.