Elevating stiffness without compromising compliance and agility is a key problem for soft finger applications, especially for articulate ones. Inspired by human finger, a multijoint soft finger with dual morphing through active/passive variable rigidity is proposed. The fabricated soft finger weighs 27.4 g. Conductive thermoplastic starch polymers (CTPSs) are embedded in a U-shape-joint pneumatic soft actuator segmentally like biological phalanges. Their stiffness can be independently adjusted utilizing customized thermomechanical property. Yoshimura origami imitating ligaments can passively match deformation and stiffness of the joints. Through electrothemal activation of CTPSs, the finger can realize dual independent articulate morphing: stiffened phalanges (mode 1) for dexterous manipulation and heavy load, softened phalanges (mode 2) for large deformation contact and light load. Comparative experiments of bending angle, output force, and stiffness are carried out between the active and passive stiffness adjustment of mode 1 and mode 2. The results show that the output force and stiffness of the finger adopting mode 1 can be improved more than two times and five times, and its compliance using mode 2 is almost similar, compared with the pure soft one. To further demonstrate performances of dual-mode morphing, a three-fingered gripper is assembled for grasping and manipulating targets with different shapes, sizes, rigidity, and weight, including playing card, unshelled raw egg, grapes, and unscrewing the bottle cap. It can successfully lift a dumbbell weighing 1460 g with a 7.6 load/weight ratio through a two-mode switch.
1 January 2018 in Journal of Mechanical Engineering
The highly efficient and agile water-surface locomotion of water striders has attracted substantial research attention. Compared with imitating the horizontal rowing motion, imitating the jumping capability of water striders is much more challenging because the strong interaction in the jumping process easily causes the robot to sink. This study focuses on designing a miniature robot capable of continuously jumping on the water surface. A spring-based actuating mechanism is proposed to produce a large jumping force. The center of gravity of the robot is carefully designed to allow the robot to jump on the surface continuously and smoothly. The influences of several critical factors, including the area of the supporting legs, the spring stiffness, the jumping angle, etc on jumping ability are analyzed by means of dynamic simulation and experiments. The jumping performance under different jumping angles is tested. The fabricated robot weighs approximately 10.2 g and can continuously jump on water with a maximum leap height and length of 120 and 410 mm, respectively. This study helps researchers understand the jumping mechanism of water striders and provides a reference for developing water-jumping robots that can perform various aquatic tasks in the future.
Achieving both high compliance and stiffness is a key issue in stiffness-tunable soft robots. A wide-range variable-stiffness method keeping pure soft characteristic is proposed by bioinspired design of deep-sea glass sponges adopting thermoplastic starch. The stiffness-tunable mechanism is designed through force analysis and optimization of its bionic cellular structure. It is fabricated with load-weight ratio exceeding 470. Then, a wide-range stiffness-tunable omnidirectional-bending soft actuator (WOSA) is realized, and the bending stiffness model is established. Comparative experiments of stiffness and deformation are conducted on WOSA and a pure soft actuator (PSA) with the same size. Results show that the WOSA can get 92.3 times initial bending and 70.8 times torsional stiffness variation range, of which the flexibility is even better than PSA. A gripper assembled by three WOSAs is verified through stiffness adjustment that it can grasp different weight fragile, soft items from the unshelled fresh egg, boiled egg yolk to grapes. It can even lift a dumbbell weighting 3.32 kg. Finally, a manipulator demonstrated its potential in future minimally invasive surgical applications due to its wide stiffness range and large deformation capacity.
Somatic design is crucial for soft grippers to emulate the embodied intelligence of their biological counterparts, due to the blurry boundaries among material, structure, and function. There are five critical parts in somatic design, including morphology, material, fabrication, actuation, and variable stiffness. The strong nonlinear coupling among these factors often leads to mutual influence and functional compromise after integration. Herein, methods and strategies harnessed in these parts for performance improvement of soft grippers are systematically reviewed, particularly clarifying how to exert the coupling enhancement effects of the somatic parts for functional synergy. Finally, the remaining challenges and the future development directions of soft grippers for organism‐like intelligence and wide‐range applications are discussed.