Corrosion of conventional steel reinforcement is responsible for numerous structurally deficient bridges, which is a multi-billion-dollar challenge that creates a vicious cycle of maintenance, repair, and replacement of infrastructure. Repair of existing structures with fiber-reinforced polymer (FRP) has become widespread due to multiple advantages. Carbon FRP’s superior tensile strength and stiffness make it particularly effective in shear and flexural strengthening of reinforced concrete (RC) beams. This experimental study incorporates carbon fiber polymer composite bars and wraps to study and report on the flexural behavior of RC beams. By employing a combination of CFRP bar and wrap for strengthening RC beams, this study observed an approximate 95% improvement in flexural load capacity relative to control RC beams without strengthening. This substantial enhancement highlights the effectiveness of integrating CFRP in structural applications. Nevertheless, the key observation is the failure mode due to this combination providing significant insights into the changes facilitated by this combination approach.

Polymer concrete (PC) is recognized for its lightweight nature, wear resistance, and rapid curing, making it well-suited for the repair of deteriorated infrastructure. This research critically addresses the challenge of enhancing overlay adhesion to compromised substrates by uniquely evaluating the role of pristine versus functionalized multi-walled carbon nanotubes (MWCNTs) in improving polymer concrete (PC) bond strength, particularly on concrete deteriorated by sulfate attack. PC mixtures containing varying concentrations of MWCNTs (0%, 0.25%, and 0.5% by weight) were prepared and tested for their mechanical properties, including compressive strength, modulus of rupture, and pull-off strength. Pull-off tests were conducted to assess the bond between PC overlays and Portland cement concrete (PCC) substrates. To examine the effects of substrate deterioration, PCC specimens were cured under two conditions: standard and sulfate-exposed environments. The results showed that neat polymer concrete (PC-Neat) achieved a high average pull-off strength of 2.82 MPa under normal conditions. Incorporating 0.25% pristine MWCNTs (PC-P25) significantly reduced the bond strength to 0.039 MPa. In contrast, improved performance was observed with functionalized MWCNTs. The addition of 0.5% COOH-functionalized MWCNTs (PC-FC50) yielded a pull-off strength of 2.22 MPa under normal conditions and 1.65 MPa in sulfate environments. Notably, under sulfate exposure, functionalized MWCNTs enhanced the bond strength by up to 15% compared to PC-Neat, highlighting their potential in aggressive environments. This distinct improvement in bond strength presents a significant finding, demonstrating a novel pathway for developing more resilient repair materials for infrastructure exposed to aggressive chemical environments.