This review paper comprehensively analyzes the prognosis of rotating machines (RMs), focusing on mechanical-flaw and remaining-useful-life (RUL) estimation in industrial and renewable energy applications. It introduces common mechanical faults in rotating machinery, their causes, and their potential impacts on RM performance and longevity, particularly in wind, wave, and tidal energy systems, where reliability is crucial. The study outlines the primary procedures for RUL estimation, including data acquisition, health indicator (HI) construction, failure threshold (FT) determination, RUL estimation approaches, and evaluation metrics, through a detailed review of published work from the past six years. A detailed investigation of HI design using mechanical-signal-based, model-based, and artificial intelligence (AI)-based techniques is presented, emphasizing their relevance to condition monitoring and fault detection in offshore and hybrid renewable energy systems. The paper thoroughly explores the use of physics-based, data-driven, and hybrid models for prognosis. Additionally, the review delves into the application of advanced methods such as transfer learning and physics-informed neural networks for RUL estimation. The advantages and disadvantages of each method are discussed in detail, providing a foundation for optimizing condition-monitoring strategies. Finally, the paper identifies open challenges in prognostics of RMs and concludes with critical suggestions for future research to enhance the reliability of these technologies.

This study introduces a novel approach for fault classification in bearing components utilizing raw accelerometer data. By employing various neural network models, including deep learning architectures, we bypass the traditional preprocessing and feature-extraction stages, streamlining the classification process. Utilizing the Case Western Reserve University (CWRU) bearing dataset, our methodology demonstrates remarkable accuracy, particularly in deep learning networks such as the three variant convolutional neural networks (CNNs), achieving above 98% accuracy across various loading levels, establishing a new benchmark in fault-detection efficiency. Notably, data exploration through principal component analysis (PCA) and t-distributed stochastic neighbor embedding (t-SNE) provided valuable insights into feature relationships and patterns, aiding in effective fault detection. This research not only proves the efficacy of neural network classifiers in handling raw data but also opens avenues for more straightforward yet effective diagnostic methods in machinery health monitoring. These findings suggest significant potential for real-world applications, offering a faster yet reliable alternative to conventional fault-classification techniques.