The accurate perception of external environment information through the robot foot is crucial for the mobile robot to evaluate its ability to traverse terrain. Adequate foot-end contact signals can provide robust support for robot motion control and decision-making processes. The shape and uncertain rotation of the wheel-legged robot foot end represent a significant challenge to sensing the robot foot-end contact state, which current foot-end sensing schemes cannot solve. This paper presents a sensing method for the tire stress field of wheel-legged robots. A finite element analysis was conducted to study the deformation characteristics of the foot-end tire under force. Based on this analysis, a heuristic contact position estimator was designed that utilizes symmetrical deformation characteristics. Strain sensors, arranged in an array, extract the deformation information on the inner surface of the tire at a frequency of 200 Hz. The contact position estimator reduces the dimensionality of the data and fits the eigenvalues to the estimated contact position. Using support vector regression, the force estimator utilizes the estimated contact position and sensor signal to estimate the normal reaction force, designated as F_Z. The sensing system is capable of detecting the contact position on the wheel circumference (with a root mean square error of 1.150°), as well as the normal force of 160 N on the Z axis (with a root mean square error of 6.04%). To validate the efficacy of the sensor detection method, a series of randomized and repeated experiments were conducted on a self-constructed test platform. This novel approach offers a promising avenue for perceiving contact states in wheel-legged robots.

Wheel-legged robots combine the advantages of both wheeled robots and traditional quadruped robots, enhancing terrain adaptability but posing higher demands on the perception of foot–ground contact forces. However, existing approaches still suffer from limited accuracy in estimating contact positions and three-dimensional contact forces when dealing with flexible tire–ground interactions. To address this challenge, this study proposes a foot–ground contact state detection technique and optimization method based on multi-sensor fusion and intelligent modeling for wheel-legged robots. First, finite element analysis (FEA) is used to simulate strain distribution under various contact conditions. Combined with global sensitivity analysis (GSA), the optimal placement of PVDF sensors is determined and experimentally validated. Subsequently, under dynamic gait conditions, data collected from the PVDF sensor array are used to predict three-dimensional contact forces through Gaussian process regression (GPR) and artificial neural network (ANN) models. A custom experimental platform is developed to replicate variable gait frequencies and collect dynamic contact data for validation. The results demonstrate that both GPR and ANN models achieve high accuracy in predicting dynamic 3D contact forces, with normalized root mean square error (NRMSE) as low as 8.04%. The models exhibit reliable repeatability and generalization to novel inputs, providing robust technical support for stable contact perception and motion decision-making in complex environments.