Ultrasonic non-destructive testing (UNDT) plays an important role in ensuring the quality of cylindrical components of equipment such as pipes and axles. As the acoustic beam width widens along propagation depths, the diffraction of acoustic wave becomes serious and the images of defects will be interfered with. To precisely evaluate the dimensions of defects and flaws concealed in components, the synthetic aperture focusing technique (SAFT) is introduced to enhance the image resolutions. Conventional SAFTs have been successfully implemented for the ultrasonic imaging of normal cylinders, while solutions for complex ones, such as variable-diameter cylinders, are still lacking. To overcome this problem, a frequency-domain SAFT for variable-diameter cylindrical components is proposed. This algorithm is mainly based on acoustic field extrapolation, which is modified from cylindrical phase shift migration with the aid of split-step Fourier. After a series of extrapolations, a high-resolution ultrasound image can be reconstructed using a particular imaging condition. According to the experimental results, the proposed method yields low side lobes and high resolutions for flat transducers. Its attainable angular resolution relies on the transducer diameter D and scanning radius R and approximates D/(2R).

Full-matrix capture (FMC)-based ultrasonic imaging provides good sensitivity to small defects in non-destructive testing and has gradually become a mainstream research topic. Many corresponding algorithms have been developed, e.g., the total focusing method (TFM). However, the efficiency of the TFM is limited, especially in multi-layered structures. Although the appearance of wavenumber algorithms, such as extended phase-shift migration (EPSM) methods, has improved imaging efficiency, these methods cannot be applied to cases with oblique incidence. Therefore, a modified wavenumber method for full-matrix imaging of multi-layered structures with oblique array incidence is proposed. This method performs a coordinate rotation in the frequency domain to adapt it to the oblique incidence. It then utilizes wave-field extrapolation to migrate the transmitting and receiving wave field to each imaging line, and a correlation imaging condition is used to reconstruct a total focused image. The proposed method can deal with any incident angle without precision loss. Moreover, it inherits the computational efficiency advantages of the wavenumber algorithms. The simulation and experimental results show that the proposed method performs better in terms of accuracy and efficiency than the TFM. Specifically, it is nearly 60 times faster than the TFM when processing an FMC dataset with a size of 4096 × 64 × 64.

Rotation and transportation of micro-particles using ultrasonically-driven devices shows promising applications in the fields of biological engineering, composite material manufacture, and micro-assembly. Current interest in mechanical effects of ultrasonic waves has been stimulated by the achievements in manipulations with phased array. Here, we propose a field synthesizing method using the fewest transducers to control the orientation of a single non-spherical micro-particle as well as its spatial location. A localized acoustic force potential well is established and rotated by using sound field synthesis technique. The resultant acoustic radiation torque on the trapped target determines its equilibrium angular position. A prototype device consisting of nine transducers with 2 MHz center frequency is designed and fabricated. Controllable rotation of a silica rod with 90 μm length and 15 μm diameter is then successfully achieved. There is a good agreement between the measured particle orientation and the theoretical prediction. Within the same device, spatial translation of the silica rod can also be realized conveniently. When compared with the existing acoustic rotation methods, the employed transducers of our method are strongly decreased, meanwhile, device functionality is improved.