Strong noise in practical engineering environments interferes with the signal of a rolling bearing, which leads to the decline of the diagnosis accuracy of intelligent diagnosis models. This paper proposes a novel hybrid model (a convolutional denoising auto-encoder (CDAE)-BLCNN) to address this problem. First, the rolling bearing vibration signal containing noise was input into the CDAE, which denoises the signal through unsupervised learning and then outputs the reconstructed data. Secondly, a hybrid neural network (BLCNN), composed of a multi-scale wide convolution neural network and a bidirectional long-short-term memory network, was used to extract intrinsic fault features from the reconstructed signal and diagnose fault types. The analysis results demonstrate that the proposed hybrid deep-learning model achieves higher detection accuracy, even under different noise levels and various rotating speeds. Compared with other models, there is a high fault recognition rate, robustness, and generalization ability, which may be favorable to practical applications.
The traditional detection methods of steel surface defects have some problems, such as a lack of feature extraction ability, sluggish detection speed, and subpar detection performance. In this paper, a YOLOv8-based DDI-YOLO model is suggested for effective steel surface defect detection. First, on the Backbone network, the extended residual module (DWR) is fused with the C2f module to obtain C2f_DWR, and the two-step approach is used to carry out the effective extraction of multiscale contextual information, and then fusing feature maps formed from the multiscale receptive fields to enhance the capacity for feature extraction. Also based on the above, an extended heavy parameter module (DRB) is added to the structure of C2f_DWR to make up for the lack of C2f’s ability to capture small-scale pattern defects between training to enhance the training fluency of the model. Finally, the Inner-IoU loss function is employed to enhance the regression accuracy and training speed of the model. The experimental results show that the detection of DDI-YOLO on the NEU-DET dataset improves the mAP by 2.4%, the accuracy by 3.3%, and the FPS by 59 frames/s compared with the original YOLOv8n.Therefore, this paper’s proposed model has a superior mAP, accuracy, and FPS in identifying surface defects in steel.
Printed circuit boards present several challenges to the detection of defects, including targets of insufficient size and distribution, a high level of background noise, and a variety of complex types. These factors contribute to the difficulties encountered by PCB defect detection networks in accurately identifying defects. This paper proposes a less-parametric model, YOLO-RRL, based on the improved YOLOv8 architecture. The YOLO-RRL model incorporates four key improvement modules: The following modules have been incorporated into the proposed model: Robust Feature Downsampling (RFD), Reparameterised Generalised FPN (RepGFPN), Dynamic Upsampler (DySample), and Lightweight Asymmetric Detection Head (LADH-Head). The results of multiple performance metrics evaluation demonstrate that YOLO-RRL enhances the mean accuracy (mAP) by 2.2 percentage points to 95.2%, increases the frame rate (FPS) by 12%, and significantly reduces the number of parameters and the computational complexity, thereby achieving a balance between performance and efficiency. Two datasets, NEU-DET and APSPC, were employed to evaluate the performance of YOLO-RRL. The results indicate that YOLO-RRL exhibits good adaptability. In comparison to existing mainstream inspection models, YOLO-RRL is also more advanced. The YOLO-RRL model is capable of significantly improving production quality and reducing production costs in practical applications while also extending the scope of the inspection system to a wide range of industrial applications.
Mechanical equipment in actual motion can produce noise interference with the vibration signal of rolling bearings, which have non-constant loads and speed. These factors lead to variable and unstable vibration signals of rolling bearings; therefore, it is very difficult to accurately diagnose actual running rolling bearings. In this paper, a residual denoising dynamic adaptation network (RDDAN) is proposed, which uses the signal knowledge under known working conditions to diagnose rolling bearing faults under unknown working conditions. The method mainly consists of data preprocessing, feature extraction, and dynamic distribution adaptation. First, Gaussian noise is added at the data preprocessing stage to emulate the noise perturbation during the reality of rolling bearing operation. Secondly, a deep residual shrinkage network is used for noise reduction and feature extraction. Finally, the marginal probability distribution and conditional probability distribution under different working conditions are calculated, depending on the characteristics. The network is disciplined using the relative weight of the marginal probability distribution and the conditional probability distribution. And the fault classification results are output after multiple iterations. The method was tested on the Case Western Reserve University bearing dataset and the Machine Fault Simulator Magnum bearing dataset, respectively. In comparison with other models, the RDDAN improves the average accuracy by about 23%. The results show that the RDDAN can effectively solve the problem of inconsistent data distribution in rolling bearings under operating conditions influenced by multiple variables such as noise, load, and speed.