The purpose of this paper is to present applications and design elements of scale models of the carbody of railway vehicles integrated in experimental laboratory systems to verify the effectiveness of the methods to reduce vertical bending vibration of the carbody. In the first part of the paper, some applications of such experimental systems are presented, which include different scale models of the railway vehicle carbody. In the second part of the paper, the structure and dimensioning elements of a new demonstrative experimental system, specially designed by the authors of the present paper for testing the functionality of an original method of reducing the vertical bending vibrations of the carbody of railway vehicles, are presented. This method is based on an innovative approach that involves the use of a passive system consisting of two bars rigidly mounted on the longitudinal beams of the carbody underframe, having the role of opposing the bending of the carbody. The main element of the demonstrative experimental system is the scale model of the vehicle carbody, reduced to a beam, on which the two bars, called anti-bending bars, are mounted. For the dimensioning of the experimental model of the carbody and the anti-bending bars, original methodologies are developed in which several conditions are involved. In the case of the dimensioning of the experimental model of the carbody, the conditions refer to the convenient adoption of the scaling factor of the dimensions of the real carbody from the perspective of the practical realization of the experimental model of the carbody, ensuring the buckling stability of the demonstrative experimental system, achieving natural frequency of the vertical bending of the real carbody and avoiding the interference of the bounce vibration with the vertical bending vibration of the demonstrative experimental model of the carbody. The dimensions of the anti-bending bars are established from the condition that the vertical bending frequency of the experimental model of the carbody is outside the range of sensitivity of the human body to vertical vibration. Additionally, the natural frequency of the vertical bending vibration of the anti-bending bars must be chosen to avoid interference with the vertical bending vibration of the experimental model of the carbody. The effectiveness of the anti-bending bars in reducing the vertical bending vibration of the experimental model of the carbody is investigated with the help of numerical simulation results developed based on an original theoretical model of the experimental model of the carbody with anti-bending bars.
The evaluation of the vibration behavior of railway vehicle car bodies based on the results of numerical simulations requires the adoption of an appropriate theoretical model of the suspension which considers the important factors that influence the vibration level of the car body. In this paper, the influence of the secondary suspension model on the vertical vibration behavior of the railway vehicle car body is investigated, based on the results of numerical simulations on the frequency response functions of the acceleration, the power spectral density of the acceleration and the root mean square of the acceleration of the car body. Numerical simulation applications are developed based on a rigid-flexible coupled vehicle model with seven degrees of freedom, corresponding to car body vibration modes: bounce, pitch, and first vertical bending mode, and bogie vibration modes: bounce and pitch. Four different models of secondary suspension are integrated into the vehicle model, namely a reference model and four analysis models. Analysis models include systems through which the pitch vibration of the bogies is transmitted to the car body, influencing its vibration behavior and, respectively, a system that takes the relative angular displacement between the car body and the bogie and a system that models the transmission system of the longitudinal forces between the bogie and the car body are analyzed. The effects of these two systems on the vibration behavior of the railway vehicle car body are analyzed both for each system separately and together. In the conclusions of the paper, the influence of the secondary suspension model on the vibration level at the resonance frequencies of the vertical bending of the car body and the pitch of the bogie is pointed out. It also highlights the important contribution of the transmission system of the longitudinal forces between the bogie and the car body in transmitting pitch vibrations of the bogies to the car body, with effects on the vibration level of the car body at high speeds.
In this paper, the vertical vibration behaviour of an experimental scale demonstrator of a railway vehicle carbody fitted with an anti-bending bar system of innovative design is studied to highlight its ability to raise the bending natural frequency of the railway vehicle carbody and to reduce the intensity of the vibration. The anti-bending bar system has been previously proposed by the second author as a new passive method to improve comfort in passenger coaches with long carbodies that have a natural bending frequency located in the range of maximum sensitivity of human beings to vertical vibration. The experimental scale demonstrator consists of an aluminium plate supported on four rubber supports. The aluminium beam reproduces to a scale of 1:10 the length of a passenger coach carbody, and its thickness is set so that the first bending frequency of the plate is close to the usual value of real carbodies. The anti-bending bar system consists of two steel bars arranged longitudinally in the middle of the aluminium plate, near its side edges. Each anti-bending bar is fixed at the ends to the aluminium plate by joints consisting of a clamping arm welded to a fixing flange. The two anti-bending bars oppose the bending movement of the aluminium plate, thus increasing its bending stiffness. This results in increasing the bending natural frequency of the aluminium plate and reduction its vibration. Testing the effectiveness of the anti-bending bar system consists of experimentally determining the frequency response of the aluminium plate acceleration without/with the anti-bending bar system by the impact hammer method. The experimental results show the first bending natural frequency increases from 9.01 Hz to 13.4 Hz and the acceleration amplitude decreases by more than 50% when the anti-bending bar system is used. To confirm these results, a theoretical model of the experimental scale demonstrator based on the finite element method was developed. The results obtained with this model are in line with those obtained experimentally.
The topic of the paper is part of the research area in which the methods of ride comfort evaluation are investigated, to identify their advantages and limitations, the correlation of the comfort indices obtained by different methods, and even the improvement of these methods as an application methodology or as an interpretation. In this paper, the Sperling index method is analyzed from a new perspective, specifically, the effect that the frequency weighting functions specific to this method have on the dynamic response of the railway vehicle carbody, as evaluated by the power spectral density (PSD) of the acceleration. The analysis is based on numerical simulation results for three different cases: respectively, the unweighted PSD of the acceleration, the frequency-weighted PSD of the acceleration with the function for the evaluation of ride quality (RQ)and the weighting function for the evaluation of ride comfort (RC). The applications for the numerical simulation are based on an original vehicle–track system model with 15 degrees of freedom, which includes a rigid–flexible coupled model of the vehicle and the equivalent model of the track. This model considers important elements that can influence the vertical vibration behavior of the carbody, namely, the carbody structural flexibility, which is represented by an equivalent Euler–Bernoulli beam, the system through which the longitudinal forces are transmitted from the bogies to the carbody, and the elasticity of the wheel–rail contact. Based on the analyses developed in the paper, the relevant conclusions regarding the effect of the frequency weighting functions specific to the Sperling index method on the dominant vertical vibration modes of the carbody are synthesized. These conclusions are correlated with the results of the Wz index for the RQ evaluation and the RC evaluation.
Track decay rate (TDR), meaning the rate of attenuation of bending waves through the rail, is the most important indicator of a track’s dynamic characteristic impacting the rail noise emission. TDR depends on various parameters related to the construction of the track, and it can be increased using rail dampers. These are mechanical devices working on the principle of dynamic absorbers and are attached to the rail. This paper addresses the track with light rails needing improvements to reduce the rail noise emission using a particular rail damper with a mixed damping system (rubber–oil). The bending waves that propagate through the rail, the frequency response function of the rail, and TDR are investigated considering different scenarios regarding the parameters of the track: soft/stiff rail pad, tampered/settled ballast, and sleeper bay. To this end, an analytic model of the track featuring rail dampers consisting of an infinite Timoshenko beam with discrete attached oscillators is used. Numerical results show the possibility to increase TDR of railway track with light rails for both soft/stiff rail pads from 4 to 500 Hz up to 1250–1600 Hz using rail dampers with a mixed damping system.
Although research has shown that through the additional rigidity introduced in the secondary suspension, traction rods can affect the vertical dynamic performance of railway vehicles, this topic has been less studied by researchers in the field. In this paper, the effect of a traction rod on the vertical vibration behavior of a carbody of a railway vehicle is analyzed, using the results obtained through numerical simulations. Numerical simulation applications are developed based on a vehicle model, where the vehicle carbody is modeled using a free-free equivalent beam Euler–Bernoulli, and the bogie chassis and wheelsets are represented by rigid bodies linked together by Kelvin-Voigt systems that model the secondary suspension and the primary suspension. The novelty element of this paper is found in the model of the traction rod. This includes traction rod damping, which has been neglected in previous research. The stiffness and damping of the traction rod are represented by a longitudinal Kelvin–Voigt system integrated into a secondary suspension model. The effect of the traction rod on the vertical vibration behavior of the vehicle carbody is analyzed based on the power spectral density of the acceleration, the root mean square of acceleration, and the ride comfort index, for three cases for analysis: a ‘without traction rod’ case, a ‘with traction rod—with damping’ case, and a ‘with traction rod—without damping’ case. The conclusions of the paper highlight the influence of the stiffness and damping of the traction rod on the vibration level of the carbody, especially in its middle. Depending on the stiffness of the traction rod, significant increases in the ride comfort index are obtained, which at high velocities can exceed 300%. Damping of the traction rod reduces the ride comfort index by up to 10%.