This study proposes the use of polymeric nanoparticles (NPs) as collectors for copper sulfide flotation. The experimental phase included the preparation of two types of polystyrene-based NPs: St-CTAB and St-CTAB-VI. These NPs were characterized by Fourier-Transform Infrared (FTIR) spectroscopy and dynamic light scattering (DLS). Then, microflotation tests with chalcopyrite under different pH conditions and nanoparticle dosages were carried out to verify their capabilities as chalcopyrite collectors. In addition, the zeta potential (ZP) measurements of chalcopyrite in the presence and absence of NPs were carried out to study their interaction. Lastly, some Atomic Force Micrographs (AFM) of NPs and Scanning Electronic Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) analysis of NPs on the chalcopyrite surface were conducted to analyze the size, the morphology and their interaction. The results obtained at pH 6 and pH 8 show that the NPs under study can achieve a chalcopyrite recovery near or higher than that obtained with the conventional collector. In this study, it was possible to observe that the NPs functionalized by the imidazole group (St-CTAB-VI) achieved better performance due to the presence of this group in its composition, allowing to achieve a greater affinity with the surface of the mineral.

The selective separation of molybdenite from copper sulfide concentrate in flotation process is realized using sodium hydrosulfide (NaHS) to depress the chalcopyrite and permit only the flotation of the molybdenite. However, this reagent is a highly toxic and flammable gas. The objective of this research was to study the feasible application of commercial lignosulfonates (LSs) in the separation by froth flotation process of molybdenite and chalcopyrite in seawater to present a novel application for LSs, as well as an alternative reagent to sodium hydrosulfide (NaHS). To achieve this, microflotation, absorbance tests and zeta potential measures were performed at pH 8 in seawater and 0.01 M NaCl. The results obtained in this study showed that it is possible to achieve selective separation of copper and molybdenum in both aqueous media due to high depressant effect of molybdenite and low depression of chalcopyrite in microflotation tests at 10 ppm of LSs, when the collector, PAX, is added prior to the addition of LSs. Absorbance study and zeta potential measurements showed that LSs adhere more to the molybdenite surface in seawater than in freshwater. This is related to the high ionic charge of the media that influences a greater interaction of LSs with the mineral surface.

Clay minerals have different negative effects on the froth flotation process such as low adsorption of collectors on valuable minerals, increased pulp viscosity, and the reduction in recovery and grade concentrates of copper sulfides. This study aims to evaluate the use of polystyrene-based nanoparticles (NPs) for the froth flotation of chalcopyrite and their ability to mitigate the negative effect of montmorillonite on the recovery of this sulfide. The experimental stage consisted of preparing a type of polystyrene-based nanoparticle (St-CTAB-VI), which was analyzed by dynamic night scattering (DLS) to establish its hydrodynamic size. Then, the effect of NPs on chalcopyrite’s angle’s in the presence and absence of montmorillonite (15%) was evaluated and compared with the contact angle achieved using potassium amyl xanthate (PAX) and a mixture of PAX and NPs. In addition, zeta potential measurements were carried out to investigate the interactions between the chalcopyrite and the montmorillonite or the NPs under fixed concentrations and microflotation tests were performed employing different times to evaluate the chalcopyrite recovery in the presence of montmorillonite, using NPs and mixtures with PAX. Finally, turbidity analysis as a function of time was performed to evaluate the occurrence of sedimentation and flocculation phenomena in suspensions of 15% montmorillonite in the presence and absence of chalcopyrite, nanoparticles, and mixtures of NPs and PAX. The results indicated that the mixture of NPs and PAX contributed to increasing the contact angle of chalcopyrite in the presence of montmorillonite. This can be associated with the presence of molecular and nanometric collectors that generated a higher hydrophobicity on the chalcopyrite particles, contributing to reducing the presence of clay minerals on the mineral surface. In addition, the mixture of NPs and PAX promoted the generation of nanoparticles on the sulfide mineral surface, which helps to detach the slime and facilitate the bubble/mineral attachment step during flotation.