Fly ash solid waste from a power plant was applied in a solar cell application for the first time. A doctor blade was used to coat FTO-glass with a composite film of mixed fly ash and PEDOT:PSS (FP). XRD, FTIR, SEM, EDX, and BET analyses were used to elucidate the crystal structure, morphology, and functional groups of fly ash in the current research. A significantly high efficiency solar cell was fabricated utilizing fly ash. CV, Tafel, and EIS analyses indicated a decrease in charge transfer resistance and an increased catalytic activity in the counter electrodes. The performance of DSSCs made from FP counter electrodes varied depending on the percentage of fly ash particles present. Fly ash mixed with PEDOT:PSS in a concentration ratio of 2:5 g/mL showed a high efficiency of 4.23%, which is comparable to Pt DSSC's (4.84%). Moreover, FP-2:5 presented a more highly efficient electrode than counter electrodes made from PEDOT:PSS mixed with MoO (3.08%) and CoO (3.65%). This suitability of this low-cost CE material for use in DSSCs has been established.

Hierarchical porous activated carbon/fly ash/PEDOT:PSS composites (AC:FA) for a counter electrode (CE) were created using a doctor blade technique and applied in dye sensitized solar cells. Hierarchical porous activated carbon (AC) was produced using a potassium hydroxide (KOH) activation process from cantaloupe peels (Cucumis melo L. var. cantaloupensis). AC was introduced into fly ash at various mass ratios to enhance several physical and electrochemical characteristics. Compared to bare FA, the AC:FA electrode displayed a high electrocatalytic activity for the iodide/triiodide redox ($I^{-}/I_{\mathit{3}}^{-}$) reaction. The test findings show that a higher proportion of AC has an impact on a CE's catalytic activity and charge transfer resistance. The power conversion efficiency (PCE) of the dye-sensitized solar cell (DSSC) attained 5.81 % using the AC:FA CE with AC in a mass ratio of FA in 3:1 (wt./wt.), which is very near the performance of manufactured DSSC's with a platinum (Pt)-based CE (5.91 %). The AC:FA CE stands out as a strong candidate to substitute for costly Pt CEs due to its enhanced electrochemical activity and charge transfer capabilities obtained with an inexpensive and simple production procedure.

This work presents a novel route for utilizing waste from power plants to create a new power source (solar cells). Bottom ash (BA) ceramic micro-particles were studied to improve an electrocatalytic activity in solar cell applications for the first time. In the counter electrodes (CE) of dye-sensitized solar cells (DSSC), bottom ash was mixed with PEDOT:PSS (PP) and polyvinylpyrrolidone (PVP) (BA/PP/PVP) in volume ratios of 3:7, 4:6, 5:5, and 6:4. We found that bottom ash has a significant impact in improving the electrocatalytic activity and DSSC efficiency of these cells. Moreover, the PP and PVP ratios have a high impact on solar cell performance. The BA/PP/PVP-(6:4) counter electrode attained a higher DSSC efficiency, 2.70%, compared to the other electrodes prepared under similar conditions and a Pt CE based DSSC (3.23%) at AM 1.5 (100 mWcm ⁻² ). The influences of bottom ash and PP/PVP ratios on film structure, electrocatalytic activity in I 3 − reduction, redox reaction rate, and electron transport were characterized using SEM, CV, Tafel, and EIS, respectively. The results show that low-cost BA/PP/PVP-(6:4) CE is a promising new alternative to Pt CEs in DSSCs.