The discovery of processes for the synthesis of new materials involves many decisions about process design, operation, and material properties. Experimentation is crucial but as complexity increases, exploration of variables can become impractical using traditional combinatorial approaches. We describe an iterative method which uses machine learning to optimise process development, incorporating multiple qualitative and quantitative objectives. We demonstrate the method with a novel fluid processing platform for synthesis of short polymer fibers, and show how the synthesis process can be efficiently directed to achieve material and process objectives.
Stable thermo-responsive hydrogel nanofibres have been prepared by electrospinning of commercial poly(N-isopropylacrylamide) (PNIPAM) in the presence of a polyhedral oligomeric silsesquioxane (POSS) possessing eight epoxide groups and of an organic-base catalyst, followed by a heat curing treatment. The nanofibres showed excellent hydrogel characteristics with fast swelling and de-swelling responses triggered by temperature changes. They were also morphologically robust as their physical integrity was preserved upon repeated hydration/dehydration cycles and exposure to solvents.
Nanofibres having a parallel line surface texture were electrospun from cellulose acetate butyrate solutions using a solvent mixture of acetone and N,N′-dimethylacetamide. The formation mechanism of the unusual surface feature was explored and attributed to the formation of voids on the jet surface at the early stage of electrospinning and subsequent elongation and solidification of the voids into a line surface structure. The fast evaporation of a highly volatile solvent, acetone, from the polymer solution was found to play a key role in the formation of surface voids, while the high viscosity of the residual solution after the solvent evaporation ensured the line surface to be maintained after the solidification. Based on this principle, nanofibres having a similar surface texture were also electrospun successfully from other polymers, such as cellulose acetate, polyvinylidene fluoride, poly(methyl methacrylate), polystyrene and poly(vinylidene fluoride-co-hexafluoropropene), either from the same or from different solvent systems. Polarized Fourier transform infrared spectroscopy was used to measure the polymer molecular orientation within nanofibres. Schwann cells were grown on both aligned and randomly oriented nanofibre mats. The parallel line surface texture assisted in the growth of Schwann cells especially at the early stage of cell culture regardless of the fibre orientation. In contrast, the molecular orientation within nanofibres showed little impact on the cell growth.
Literature provides only a few examples of contamination of groundwater with microplastics, mainly investigated using a chemical approach. Little importance is given to the hydrogeological processes able to affect the contamination, such as river–groundwater interactions. This study was carried out with two aims. The first aim is the formulation of a method with a high result-to-cost ratio, based on the hydrogeological aspects of the investigated area. Microplastics were extracted from samples through filtration and successively counted and characterized morphologically through analysis of optical microscopy images. The second aim is to evaluate the presence of microplastics in some portions of an alluvial aquifer using this methodology. Microplastics in groundwater showed a higher circularity and Feret diameter than those found in surface waters, indicating that in porous aquifers the transport is likely more influenced by the microplastics’ shape than by their size. The aquifer recharge did not modify the microplastics’ characteristics in groundwater, whereas in surface water the flood wave promoted the resuspension of microplastics with lower circularity. These findings provide new pieces of evidence on the presence and transport of microplastics in both groundwater and surface waters, underlining how the hydrogeological characteristics of the area can be one of the main drivers of microplastics’ contamination.
14 March 2008 in Sensors and Actuators B: Chemical