To further enhance the intelligent construction of coal mines and improve the control accuracy of hydraulic support displacement straightness, a digital twin control method for hydraulic support displacement has been proposed. First, a dataset related to hydraulic support is established, and a ridge regression prediction model is developed to achieve digital twin-based displacement decision analysis. Next, by analyzing the mechanical structure and displacement principles of the hydraulic supports, a hydraulic cylinder mathematics model is established, leading to the state-space representation of the controlled object. This study focuses on error control during the multi-agent operation of the hydraulic supports, designing a corresponding controller and using discretization methods to verify the consistency of output displacement between followers and leaders. Finally, simulation experiments based on the digital twin model of hydraulic supports are conducted, validating that the hydraulic supports can be controlled in formation according to actual production requirements. The digital twin control method enables the precise adaptive displacement control of hydraulic supports and provides valuable insights for the intelligent construction of mining faces.

The shearer is an important component of the smart mining workface, and its effective control is a key aspect that guarantees safe and high-efficient production in coal mines. To address the issue of autonomous height adjustment during the shearer’s cutting process, a self-adaptive speed control method driven by digital twin technology is proposed. A digital twin-based control architecture for the shearer is first established, which consists of physical and the corresponding virtual entities, as well as reality–virtual interaction between them. Based on the mathematic model formulated for height adjustment system of the shearer, an adaptive fuzzy sliding mode controller (AFSMC) with the displacement estimation is designed for the virtual entity, with the purpose of guiding the operation of the corresponding physical entity. Simulation experiments on MATLAB compares the control performance among the proposed method and four comparative ones, including PID controller, integral sliding mode controller (ISMC), feedback linearization controller (FLC), and fuzzy sliding mode controller (FSMC). The experimental results confirm the effectiveness of the proposed AFSMC. More specifically, its steady-state error is 0.024, the maximum absolute control input is 8.43, and the settling time is 1.74 s. This also proves that the digital twin-based control method enables the precise adaptive height adjustment of the shearer, providing potential reference for the intelligent development of a smart mining workface.

The main focus of this work is the design and development of a three-dimensional force sensor for the cutting pick of a coal mining shearer’s simulated drum. This sensor is capable of simultaneously measuring the magnitude of force along three directions of the cutting pick during the cutting sample process. The three-dimensional force sensor is built based on the strain theory of material mechanics, and reasonable structural design is implemented to improve its sensitivity and reduce inter-axis coupling errors. The strain distribution of the sensor is analyzed using finite element analysis software, and the distribution of the strain gauges is determined based on the analysis results. In addition, a calibration test system is designed for the sensor, and the sensitivity, linearity, and inter-axis coupling errors of the sensor are calibrated and tested using loading experiments in three mutually perpendicular directions. Modal simulation analysis and actual cutting pick testing of the coal mining machine’s simulated drum are conducted to study the dynamic characteristics and functionality of the sensor in practical applications. The experimental results depict sensitivities of 0.748 mV/V, 2.367 mV/V, and 2.83 mV/V for the newly developed sensor, respectively. Furthermore, the cross-sensitivity error was lower than 5.02%. These findings validate that the sensor’s structure satisfies the measurement requirements for pick-cutting forces.

In auxiliary transportation within mines, accurately assessing the cognitive and response states of drivers is vital for ensuring safety and operational efficiency. This study investigates the effects of various vehicle interaction stimuli on the electroencephalography (EEG) signals of mine transport vehicle drivers, analyzing the cognitive and response states of drivers under different conditions to evaluate their impact on safety performance. Through experimental design, we simulate multiple scenarios encountered in real operations, including interactions with dynamic and static vehicles, personnel, and warning signs. EEG technology records brain signals during these scenarios, and data analysis reveals changes in the cognitive states and responses of drivers to different stimuli. The results indicate significant variations in EEG signals with interactions involving dynamic and static vehicles, personnel, and warning signs, reflecting shifts in the cognitive and response states of drivers. Additionally, the study examines the overall impact of different interaction objects and environments. The detailed analysis of EEG signals in different scenarios sheds light on changes in perception, attention, and responses related to drivers, which is critical for advancing safety and sustainability in mining operations.

Driver intention recognition is essential for optimizing driving decisions by dynamically adjusting speed and trajectory to enhance system performance. However, in the underground coal mine environment, traditional vision-based methods face significant limitations in accuracy and adaptability. To effectively improve the accuracy of vision-based driver intention recognition, this study introduces a novel approach leveraging cross-modal knowledge distillation (CMKD) to integrate electroencephalography (EEG) signals with video data to identify driver intentions in coal mining operations. By combining these modalities, the method capitalizes on their complementary strengths to achieve a more comprehensive understanding of driver intent. Experimental analysis across various models evaluates the performance of the proposed CMKD method, which integrates EEG signals with video data. Results reveal a substantial improvement in recognition accuracy over traditional machine vision-based approaches, with a maximum accuracy of 84.38%. This advancement enhances the reliability of driver intention detection and offers more robust support for decision making in automated mine transport systems.