Improvement of wear, corrosion, and heat-resistant properties of coatings to expand the operational capabilities of metals and alloys is an urgent problem for modern enterprises. Diffusion titanium, chromium, and aluminum-based coatings are widely used to solve this challenge. The article aims to obtain the corrosion-electrochemical properties and increase the microhardness of the obtained coatings compared with the initial Ti-6Al-4V alloy. For this purpose, corrosion resistance, massometric tests, and microstructural analysis were applied, considering various aggressive environments (acids, sodium carbonate, and hydrogen peroxide) at different concentrations, treatment temperatures, and saturation times. As a result, corrosion rates, polarization curves, and X-ray microstructures of the uncoated and coated Ti-6Al-4V titanium alloy samples were obtained. Histograms of corrosion inhibition ratio for the chromium–aluminum coatings in various environments were discussed. Overall, the microhardness of the obtained coatings was increased 2.3 times compared with the initial Ti-6Al-4V alloy. The corrosion-resistant chromaluminizing alloy in aqueous solutions of organic acids and hydrogen peroxide was recommended for practical application in conditions of exposure to titanium products.
New methods of diffusion metallization of AISI W1-7 steel have been developed. The paper proposes a comparative analysis of the properties and characteristics of AISI W1-7 steel after three methods of chemical heat treatment: diffusion nitriding, nitrogen titration by physical deposition from the gas phase, and diffusion chromium plating with subsequent titanium alloys. The results are presented as a comprehensive analysis of coatings: metallographic, micro-X-ray spectral, X-ray phase, durometric, heat resistance, and wear resistance. It is established that multilayer protective coatings are formed as a result of treatments. It is shown that the coatings consist of carbide and nitride zones, intermetallic, and an Al2O3 layer outside the coating. The coatings have been found to contain barrier layers that prevent aluminum from penetrating the substrate. The maximum microhardness is typical for layers based on titanium carbide—30.3–35.5 GPa and titanium nitride—22.0–22.6 GPa, heat-resistant steels AISI W1-7 at a temperature of 900 °C in 4.2–8.5 times and wear resistance under sliding friction without lubrication up to 5.4 times compared to samples without treatment.
The physicochemical conditions of the siliconizing and boron–siliconizing processes of molybdenum-based alloys in a closed reaction space in an environment of chlorine and fluorine at reduced pressure were studied. Theoretical calculations of the equilibrium composition of systems with the participation of silicon, boron, molybdenum, nitrogen, oxygen, chlorine, and fluorine were carried out, which made it possible to determine the influence of process parameters (temperature, composition of the reaction medium) on the probable phase composition of the obtained coatings. Based on thermodynamic calculations, the composition and rational consumption of the initial powders and the temperature intervals of the chemical heat treatment (CHT) during the complex saturation of molybdenum-based alloys with silicon and boron were modeled. It was established that it is advisable to use chlorine as an activator, which leads to the formation of molybdenum chlorides MoCl4 and MoCl3 in the composition of the gas phase and can indicate the flow of exchange reactions between chlorides and the matrix of the processed material in the reaction space. The rational saturation temperature of alloys based on molybdenum with silicon and boron is determined—1100–1250 °C. The possibility of the existence of condensed phases MoSi2, MoB2.15, B6Si, MoB1.65, and MoB is shown.